, SOLUTIONS MANUAL gb
FUNDAMENTALSOFMODE gb gb
RN MANUFACTURING:
gb
MATERIALS, PROCESSES, AND SYSTEMS g b g b g b
Second Edition gb
MIKELL P. GROOVER
gb gb
Professor of Industrial and Manufacturing Systems Engineering Lehigh
gb gb gb gb gb gb gb gb
University
John Wiley & Sons, Inc., New York
gb gb gb gb gb gb gb
2
,PREFACE
This is the Solutions Manual for the textbook Fundamentals of Modern Manufacturing: Materia
gb gb gb gb gb gb gb gb gb gb gb gb
ls, Processes, and Systems (Second Edition). It contains the answers to the Review Questions and
gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb
Multiple Choice Quizzes at the end of the Chapters 2 through 44, as well as the Problems at the end of
gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb
Chapters 3, 4, 6, 10, 11, 13, 16, 18, 19, 20, 21, 22, 23, 24, 25, 26, 29, 30,
gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb
31, 33, 34, 35, 38, 40, 42, and 43. There are approximately 740 review questions, 500 quiz questions, a
gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb
nd 500 problems (nearly all of them quantitative) in the text.
gb gb gb gb gb gb gb gb gb gb
I have personally answered all of the questions and solved all of the quizzes and problems and have per
gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb
sonally recorded the solutions in this booklet. Many of the problems have been tested in class, thus givi
gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb
ng me an opportunity to compare my own answers with those developed by the students. Despite my b
gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb
est efforts to avoid errors in this solutions manual, I am sure that errors are present. I would appreciate
gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb
hearing from those of you who discover these errors, so that I can make the necessary corrections in s
gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb
ubsequent editions of the Solutions Manual. Similarly, I would appreciate any suggestions from users
gb gb gb gb gb gb gb gb gb gb gb gb gb
of the text itself that might help to make any subsequent editions more accurate, more relevant, and easi
gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb
er to use. My address is:
gb gb gb gb gb
Dr. Mikell P. Groover gb gb gb
Department of Industrial and Manufacturing Systems Engineering L gb gb gb gb gb gb gb
ehigh University gb
200 West Packer Avenue Bethlehe
gb gb gb gb
m, PA 18015 gb gb
Office telephone number 610-758- gb gb gb
4030. Fax machine number 610-758- gb gb gb gb
4886.
E-
mail addresses: either Mikell.
gb gb gb
or
gb
u
I hope you find the text and this Solutions Manual to be helpful teaching aids in your particular man
gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb gb
ufacturing course. gb
Mikell P. Groover gb gb
3
, TABLE OF CONTENTS:
gb gb
Chapter Chapter Title* gb Page
1. Introduction (No questions or problems) gb gb gb gb
2. The Nature of Materials
gb gb gb 4
3. Mechanical Properties of Materials (P) gb gb gb gb 7
4. Physical Properties of Materials (P)
gb gb gb gb 18
5. Dimensions, Tolerances, and Surfaces gb gb gb 21
6. Metals (P) gb 24
7. Ceramics 29
8. Polymers 32
9. Composite Materials gb 36
10. Fundamentals of Casting (P) gb gb gb 39
11. Metal Casting Processes (P)
gb gb gb 49
12. Glassworking 57
13. Shaping Processes for Plastics (P)
gb gb gb gb 60
14. Rubber Processing Technology
gb gb 70
15. Shaping Processes for Polymer Matrix Composites
gb gb gb gb gb 73
16. Powder Metallurgy (P) gb gb 76
17. Processing of Ceramics and Cermets gb gb gb gb 84
18. Fundamentals of Metal Forming (P) gb gb gb gb 87
19. Bulk Deformation Processes (P)
gb gb gb 92
20. Sheet Metalworking (P)
gb gb 112
21. Theory of Metal Machining (P)
gb gb gb gb 122
22. Machining Operations and Machine Tools (P) gb gb gb gb gb 134
23. Cutting Tool Technology (P)
gb gb gb 142
24. Economic and Product Design Considerations in Machining (P)
gb gb gb gb gb gb gb 153
25. Grinding and Other Abrasive Processes (P)
gb gb gb gb gb 166
26. Nontraditional Machining and Thermal Cutting Processes (P) gb gb gb gb gb gb 173
27. Heat Treatment of Metals
gb gb gb 180
28. Cleaning and Surface Treatments gb gb gb 182
29. Coating and Deposition Processes (P)
gb gb gb gb 184
30. Fundamentals of Welding (P) gb gb gb 190
31. Welding Processes (P) gb gb 197
32. Brazing, Soldering, and Adhesive Bonding
gb gb gb gb 207
33. Mechanical Assembly (P) gb gb 211
34. Rapid Prototyping (P)
gb gb 218
35. Processing of Integrated Circuits (P) gb gb gb gb 222
36. Electronics Assembly and Packaging gb gb gb 230
37. Microfabrication Technologies gb 233
38. Numerical Control and Industrial Robotics (P) gb gb gb gb gb 235
39. Group Technology and Flexible Manufacturing Systems
gb gb gb gb gb 244
40. Production Lines (P) gb gb 246
41. Manufacturing Engineering gb 253
42. Production Planning and Control (P) gb gb gb gb 256
43. Quality Control (P) gb gb 263
44. Measurement and Inspection gb gb 271
*(P) indicates chapters with problem sets.
gb gb gb gb gb
4