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OCR A Level Design Engineering 2025 H406/01 Principles of Product Design – Actual Exam Pape and mark scheme

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OCR A Level Design Engineering 2025 H406/01 Principles of Product Design – Actual Exam PapeAccess the authentic 2025 OCR A Level Design Engineering H406/01 Principles of Product Design actual exam paper. This official resource is perfect for students and tutors preparing for A Level Design Engineering. Practice with real exam questions, understand the assessment style, and refine exam technique. A valuable tool for revision, preparation, and building confidence in the Principles of Product Design unit, covering design processes, materials, manufacturing methods, sustainability, ergonomics, innovation, and evaluation of product performance.

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GCE


Design and Technology

H406/01: Principles of Product Design
*1844927621*




A Level




INSTRUCTIONS
• Use black ink. You can use an HB pencil, but only for graphs and diagrams.
• Write your answer to each question in the space provided. You can use extra paper if
you need to, but you must clearly show your candidate number, the centre number and
the question numbers.
• Answer all the questions.
• Where appropriate, your answer should be supported with working. Marks might be
given for using a correct method, even if your answer is wrong.

INFORMATION
• The total mark for this paper is 80.
• The marks for each question are shown in brackets [ ].
• Quality of extended response will be assessed in questions marked with an asterisk (*).
• This document has 16 pages.

ADVICE
• Read each question carefully before you start your answer.

© OCR 2025 [603/1131/9] DC (PQ/SW) 353743/4
OCR is an exempt Charity
Turn over
1 Metal toy cars are popular with children and also as collectable items.

Fig. 1 shows a batch produced toy car in use and a collectable toy car.

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Fig. 1




(a) Identify a suitable manufacturing process for the body of metal toy cars of this type.

Justify your answer.

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(b) Explain two ways that the metal toy cars, shown in Fig. 1, have been designed for
upgrades and/or recycling.

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[4] (c) Children’s toys such as the metal toy cars need to be checked for safety
and quality before distribution.

© OCR 2025

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Identify and explain two methods that manufacturers use to protect and assure
consumers.

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[6] (d) The metal toy cars shown in Fig. 1 are replicas of full-sized motor cars.

Identify and explain three intellectual property considerations that the manufacturer
must take into account when creating designs for replica metal toy cars.

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© OCR 2025 Turn over

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[6] (e) Influential movements and related designers have inspired the creation of
many products we use today.

Discuss the influence of key historical movements on the development of designs.

Use examples of historical movements in your answer.

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© OCR 2025

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