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NACE CIP Level 2 Ultimate Study Guide 2025: Coating Inspector Certification

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Prepare for your NACE CIP Level 2 exam with the ultimate 2025 study guide. Access advanced coating inspection techniques, failure analysis, and project management standards.

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2025/2026
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NACE CIP 2 Ultimate Study Guide

What is the cause of chalking in epoxy coating

.....ANSWER.....UV or radiation exposure

What is polymerization cured coating? .....ANSWER.....Two parts

mixed together just prior to use

Examples of non-convertible coatings .....ANSWER.....1.

Chlorinated rubber 2. Vinyl 3. Acrylic 4. Bituminous

Non-convertible curing def. .....ANSWER.....No chemical change

during cure cycle

Convertible curing def. .....ANSWER.....Some chemical change

during cure cycle

What info should be included when sending samples to a lab?

.....ANSWER.....1. Identity of materials 2. Properly

packed/labeled samples 3. Chain of custody form 4. Type of

analysis that is expected and the concentrations of interest

,Page 2 of 23


Specialized tests or equipment coating inspectors may encounter

.....ANSWER.....1. AA/AE Atomic Absorption/Emission 2. ISP

Induction coupled plasma Spectrometer 3. GLC Gas liquid

chromatographs 4. IR, FTIR, FTIR-ATR INfrared

spectrophotometers 5. DSC Differential scanning calorimeters

What is a cathodic dis-bondment test? .....ANSWER.....Procedure

to determine how easily a coating loosens from a substrate or

develops holidays as a result of normal soil potentials

Individuals who perform surveys .....ANSWER.....1. O-Cat or S-cat

tech 2. NACE coating specialist 3. NACE Level III 4. Coating

Inspector w/field experience 5. Coating manufacturer

representative 6. Maintenence engineer with specific plant

knowledge.

Coating survey steps .....ANSWER.....1. Understand scope 2.

Gather team 3. Develop survey plan 4. Review standards 5.

Agree on format 6. Delegate various tasks 7. Eveluate existing

, Page 3 of 23


coating 8. Delegate various tasks 9. Evaluate existing coating

10. Gather additional info 11. Summarize data 12. Prepare

maintenance plans 13. Prepare reports/input data 14. Submit

final survey reports.

List some of the primary reasons surveys are performed

.....ANSWER.....1. Plan maintenance. 2. Prioritize work 3.

Budgetary concerns 4. Determine value of assets 5. Legal

compliance

Definition of a coating survey .....ANSWER.....Gather baseline

info needed to plan maintenance coating procedures

What are faying surfaces and why not galvanize them?

.....ANSWER.....Surfaces that depend on friction to hold

galvanizing it may/will reduce friction if they are galvanized

Common problems seen during the usual inspections of HD

galvanized items .....ANSWER.....1. Cracking 2. Peeling 3. Bare
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