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CWB Level 1 Weld Faults Exam 2025/2026 – 120+ Verified Q&A | Weld Discontinuities, Porosity Types, Cracking, Incomplete Fusion, Visual Inspection, CSA W47.1 & W59

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This CWB Level 1 Weld Faults Exam Study Guide for 2025/2026 presents over 120 verified and expertly answered questions, covering critical topics on weld discontinuities, visual inspection requirements, CSA welding codes, and common defect diagnostics. Structured to reflect Canadian Welding Bureau (CWB) Level 1 certification standards, the content supports welders, inspectors, and technical students in mastering fault identification and inspection protocol. Key content includes: Types of weld discontinuities: structural, geometric, and defective properties; aligned, scattered, wormhole, and cluster porosity Cracks and their origins: hot cracks, cold cracks, toe cracks, root cracks, underbead cracks, solidification cracks Inspection methods & standards: visual inspection timing, ultrasonic testing (UT), magnetic particle inspection (MPI), CSA W47.1 and W59, ASME B31.1 & B31.3 Porosity & gas entrapment: piping porosity, surface and internal defects, causes and prevention including shielding gas control and cleaning practices Dimensional defects and misalignment: undercut, overlap, excessive convexity/concavity, incomplete fusion, joint penetration, bevel angle errors Root causes of weld faults: electrode contamination, incorrect welding procedures, lamellar tearing, intergranular carbide precipitation, dilution in stainless welds Preventative strategies: purging, correct bevel prep, removal of spatter, proper tack welds, weld procedure review Acceptance criteria: pore size limits (e.g., 2.5 mm per CSA W59), undercut and concavity limits, allowable porosity percentages, visual inspection rules Ideal for: CWB Level 1 welding inspector candidates preparing for the weld fault/discontinuity portion of the exam Welding students, apprentices, and QA/QC trainees learning fault categorization, defect evaluation, and code-specific acceptance criteria Technical instructors and exam prep providers developing mock exams and welding theory assessments Entry-level fabrication professionals needing visual inspection and fault-diagnosis training The Q&A format mirrors actual exam structure, ensuring familiarity with CWB terminology and standards, and reinforcing both defect theory and inspection application. Keywords: CWB Level 1, weld discontinuities, weld defects, porosity, slag inclusion, undercut, overlap, CSA W59, CSA W47.1, incomplete fusion, visual inspection, UT, MPI, ASME B31.1, welding codes, lamellar tear, cracking, tungsten inclusion, bevel angle, inspection criteria

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Uploaded on
July 30, 2025
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Written in
2024/2025
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CWB Level 1 Weld Faults: Inspection
and Causes 2025/2026 Exam Questions
and Verified Answers | Already Graded
A+



What are the three categories of weld discontinuities?

Defective properties, physical discontinuities, mechanical properties.

Structural discontinuities, geometric discontinuities, defective properties.

Geometric discontinuities, defective properties, chemical properties.

Physical discontinuities, chemical properties, mechanical discontinuities. - 🧠

ANSWER ✔✔Structural discontinuities, geometric discontinuities, defective

properties.

All discontinuities are defects.

True.

,False. - 🧠 ANSWER ✔✔false


Defective properties relate to issues with - 🧠 ANSWER ✔✔with the mechanical or

chemical properties of the parent material and/or the filler material.

An incorrect welding procedure can lead to a metallurgical condition known as - 🧠

ANSWER ✔✔Intergranular carbide precipitation. This leads to a loss of corrosion

resistance in the area adjacent to the weld.

When stainless steel is welded by using carbon steel electrodes, too much dilution

in the weldment is the most common reason for the loss of corrosion resistance.

True.


False. - 🧠 ANSWER ✔✔TRUE


What is the most likely cause for property deficiencies in a weldment? select all

that apply.




Contaminated or wet electrodes.

An incorrect welding procedure.


Spatter on the base metal. - 🧠 ANSWER ✔✔Contaminated or wet electrodes.

, 3


An incorrect welding procedure.

Which internal condition is linked with the property deficiencies in a base metal?

Faulty electrodes.

Laminations and stringers.

Surface mill scale or paint.


Spatter on the base metal. - 🧠 ANSWER ✔✔Laminations and stringers.


Geometric discontinuities also called __________________________ can occur

before or after welding. - 🧠 ANSWER ✔✔dimensional discontinuities


Aligned porosity is defined as: (Multiple choice)

Question 1 options:A) porosity aligned in cluster formations.B) porosity which can

behave like a crack.C) porosity oriented in a relatively scattered pattern.D) porosity

lengths perpendicular to the weld face. - 🧠 ANSWER ✔✔B) porosity which can

behave like a crack.

Surface contaminants such as oil, paint, rust, and mill scale can cause overlap.

(True/False) - 🧠 ANSWER ✔✔true


Which type of discontinuity is best described as a weld deposit not melting into a

base or filler material? (Multiple choice)


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