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Exam (elaborations)

IPC 620 Questions and Answers Latest Version 100% Pass

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IPC 620 Questions and Answers Latest Version 100% Pass What is the purpose of IPC-A-620 in the electronics industry? It provides requirements and acceptance criteria for cable and wire harness assemblies. Why is proper insulation stripping important in cable assembly? It prevents conductor damage and ensures reliable electrical connections. What should be avoided when soldering wires to terminals? Cold solder joints, excessive solder, and poor wetting. Why is crimping preferred over soldering in many wire terminations? It provides a strong mechanical and electrical connection without heat damage. What is the main concern when inspecting a crimped terminal? Proper wire insertion, correct crimp height, and no exposed strands. 2 Why is proper wire bundling important in a cable assembly? It improves organization, reduces strain, and prevents electrical interference. What is the purpose of heat shrink tubing in wire harness assemblies? It provides insulation, strain relief, and environmental protection. How should wires be secured in a harness to prevent movement? Using cable ties, lacing, or adhesive-backed mounts without excessive tightness. What is the purpose of continuity testing in a cable assembly? To verify that electrical connections are complete and functioning. Why should nicks or cuts in wire strands be avoided? They weaken the wire and can lead to electrical failure. What is the consequence of improper conductor positioning in a terminal? Poor electrical contact, increased resistance, and potential failure. 3 Why is strain relief necessary in wire terminations? It prevents mechanical stress from damaging the electrical connection. How can insulation displacement connectors (IDCs) ensure reliable connections? By cutting through insulation and making direct contact with the conductor. What is an important factor when choosing wire for a specific application? Conductor size, insulation type, and environmental resistance. Why must solder joints in a wire harness be smooth and shiny? It indicates proper wetting and strong metallurgical bonding. What is the risk of using excessive solder on a terminal connection? It can cause bridging, cold joints, or weak connections. Why is shielding used in some cable assemblies? To reduce electromagnetic interference

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Uploaded on
March 28, 2025
Number of pages
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Written in
2024/2025
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IPC 620 Questions and Answers Latest
Version 100% Pass
What is the purpose of IPC-A-620 in the electronics industry?


✔✔ It provides requirements and acceptance criteria for cable and wire harness assemblies.




Why is proper insulation stripping important in cable assembly?


✔✔ It prevents conductor damage and ensures reliable electrical connections.




What should be avoided when soldering wires to terminals?


✔✔ Cold solder joints, excessive solder, and poor wetting.




Why is crimping preferred over soldering in many wire terminations?


✔✔ It provides a strong mechanical and electrical connection without heat damage.




What is the main concern when inspecting a crimped terminal?


✔✔ Proper wire insertion, correct crimp height, and no exposed strands.




1

, Why is proper wire bundling important in a cable assembly?


✔✔ It improves organization, reduces strain, and prevents electrical interference.




What is the purpose of heat shrink tubing in wire harness assemblies?


✔✔ It provides insulation, strain relief, and environmental protection.




How should wires be secured in a harness to prevent movement?


✔✔ Using cable ties, lacing, or adhesive-backed mounts without excessive tightness.




What is the purpose of continuity testing in a cable assembly?


✔✔ To verify that electrical connections are complete and functioning.




Why should nicks or cuts in wire strands be avoided?


✔✔ They weaken the wire and can lead to electrical failure.




What is the consequence of improper conductor positioning in a terminal?


✔✔ Poor electrical contact, increased resistance, and potential failure.




2

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