MSSC Production PrProduction equipment downtime is __________ the company. Very costly toocesses Questions and Answers correct

MSSC Production Processes Questions and Answers correct Sometimes the shipping and receiving areas can be at opposite ends of the plant to be more efficient. Is this statement TRUE or FALSE? True The functional manufacturing areas in a company will vary depending on its physical size and/or number of employees. Is this statement TRUE or FALSE False Production equipment downtime is __________ the company. Very costly to The human resources department is primarily responsible for what? Attracting and retaining qualified employees The QA department ensures that the products meet requirements as defined by who? Customers Which of the following is an area of the administration personnel? Human Resources Continuous flow layouts are used only when low volumes of different parts must be produced. Is this statement TRUE or FALSE? False The selection of a production area layout depends on __________. The type of product produced Takt Time is set by customer demand to establish the time between __________. Production of one product to the next A production line can run no faster than its __________ step. Slowest Using the machine cycle times shown, where would you adjust speeds of machines A, B, and C respectively to balance the line? 5, 5, 5 Cast iron and steel are two examples of __________. Ferrous metals Up to 2% __________ is added to wrought iron to make steel. Carbon What materials are combined to make steel? Iron and carbon What characteristics are found in aluminum? Strength, flexibility, weight, and weather resistance. __________ is a reddish, malleable metal that conducts electricity well and resists weathering. Copper __________ metals are resistant to corrosion, lightweight, and bendable. Non-ferrous Brass and bronze are examples of __________. Alloys Chromium is added to steel to form __________. Stainless steel Plastics typically consume __________ of petroleum produced worldwide. 4% Composites consist of two or more __________ that result in improved mechanical properties over the individual ingredients. Ingredients Ceramics are said to be __________ materials, which means they maintain their shape and strength when exposed to high heat. Refractory __________ ceramics consist of clay-based products, glass, and cement. Traditional Adhesive bonding is considered a(n) __________ assembly process. Permanent To assemble components that must be disassembled at a later time, use a(n) __________. Fastener A form of metal separation that uses a cutting tool to carve metal from stock is called __________. Machining Metal separation is the process of __________. Cutting away unneeded metal from stock Injection molding is a process that __________. Forces molten material into a cavity that is shaped like the final part __________ is a wrought process that uses dies to shape metal and produce high-strength parts. Forging Heat treating is often used to change the __________ of metal. Hardness __________ is the most well-known form of metal finishing. Painting A device that transports material using electronic methods, such as lasers, is generically known as a(n) __________. Automatic guided vehicle (AGV) Vision inspection systems use __________ to make sure parts are complete and have no defects. Cameras Automated Storage and Retrieval Systems (ASRS) uses a combination of sensors, barcode readers, and __________ to turn warehouses into automated facilities. Robots Lean manufacturing is a method of eliminating waste. What is the purpose of eliminating waste? Reduce both cost and lead time while increasing quality Lean manufacturing reduces waste in three areas. What are those areas? People, process, and materials What is the definition of value-added activities? Activity that adds what the customer wants Non-value-added activities are considered waste if they fall into one of the eight categories. Which waste includes poor workplace organization and layout issues? Excess motion Non-value-added activities are considered waste if they fall into one of the eight categories. Which waste ties up money in unsold product, material, and storage space? Excess inventory The stable operations within products allow the company to add this to its lean manufacturing core? Standardization Standardization is put into place by standardizing work and what other method? 5S process JIT reduces excess inventory, waiting, and transportation by changing the traditional system of inventory to one that focuses on what method of moving inventory? Pulling inventory meaning it moves when needed Jidoka builds quality into the manufacturing process. What four steps are used in jidoka? Discover, stop, fix, investigate cause Lean culture must be deep within the company. What must the company be willing to do? Give employees time to observe and study their workspace Continuous improvement is based on what major goal? Zero waste The method of replenishing a product as it is purchased is called a __________ system. Pull __________ is the amount of time between when a customer orders a product or service and when it is received by the customer. Lead Time __________ is the total number of units produced in a given period of time. Throughput __________ is the average amount of time it takes to complete the production of one unit, or the amount of time one unit spends in the production process. Process Cycle Time __________ is any material or component that has been issued from stock and has entered into the production process. Work-in-process inventory _________ is a formula that demonstrates the relationship between Work-In-Process, Throughput, and Process Cycle Time. Little's law In a __________ system, the overall production schedule is based exclusively upon forecasted sales. Push Which of these four types of manufacturing operations is considered a value-added operation? Transformation __________ sets the pace, or rate, of production. It is the rate at which one non-defective finished product must be completed in order to meet customer demand. Takt time __________ is the greatest amount of quality (non-defective) products that a facility can produce within a given period of time using its current resources. Throughput rate __________ is a visual queuing system designed to simplify production scheduling and eliminate excess inventory. Kanban In a __________ system, when a downstream workstation withdraws a product from an upstream workstation, a signal, such as a card or simply an empty container, is left in its place, authorizing the upstream workstation to make another unit to replace the one that was withdrawn. Kanban