Sense Level 1 Welding Process Certification Test Module 9: Welding Inspection and Test Principles Questions and Answers | Latest Version | 2024/2025 | Graded A+

Sense Level 1 Welding Process Certification Test Module 9: Welding Inspection and Test Principles Questions and Answers | Latest Version | 2024/2025 | Graded A+ What is the primary purpose of a welding inspection? To ensure the weld meets specified quality and design standards. Why is visual inspection important in welding? It allows for the identification of surface defects such as cracks, porosity, or incomplete fusion. When should a visual inspection typically be performed during the welding process? Before, during, and after welding. What is a weld discontinuity? An irregularity in the weld that may or may not affect its performance. 2 What is the difference between a weld defect and a discontinuity? A defect is a discontinuity that makes the weld unacceptable according to the standards or specifications. What tool is commonly used to measure weld size? A fillet weld gauge. Why is pre-weld inspection necessary? To verify that the base materials, joint preparation, and equipment meet the required specifications. How is undercut identified in a weld? By observing a groove melted into the base metal adjacent to the weld bead. What is the purpose of a non-destructive testing (NDT) method like radiographic testing? To detect internal weld defects without damaging the weld. What does a porosity defect in a weld look like? 3 Small holes or cavities in the weld metal. How can incomplete fusion be identified? By observing a lack of bonding between the weld metal and the base metal or between weld passes. What is the purpose of using dye penetrant testing on a weld? To detect surface cracks and other discontinuities that may not be visible to the naked eye. What is the significance of a welding procedure specification (WPS) during inspection? It ensures that the welding process is performed according to the approved guidelines. Why is it important to control welding heat input? To avoid excessive distortion or weakening of the weld and base metal. What does excessive spatter indicate about the welding process? It suggests incorrect settings or poor technique.