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Machine Design Test 1 Exam 2 Questions And Answers (Guaranteed A+)

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©FYNDLAY EXAM SOLUTIONS 2024/2025 ALL RIGHTS RESERVED. 1 | P a g e Machine Design Test 1 Exam 2 Questions And Answers (Guaranteed A+) Fatigue Loading - answerOccurs when a structure experiences dynamic, fluctuating or variable loads Fatigue - answeran issue in any structure that is subjected to variable loading (mechanical, pressure, or thermal); often the cause of many structure failures Fatigue Failure - answeroccurs due to excessive dynamic, repeated, fluctuating or variable loading What is a frequent cause of catastrophic failures? Why? - answerFatigue Loading; it is poorly understood and difficult predict Where do fatigue failures occur? - answerTypically at stress levels significantly lower that the yield strengths of the materials. Using static failure theories can lead to unsafe designs when loads are dynamic What are the two categories of fatigue? - answerLow cycle High cycle ©FYNDLAY EXAM SOLUTIONS 2024/2025 ALL RIGHTS RESERVED. 2 | P a g e Fatigue is caused by... - answerBending, torsional, axial, combined, thermal, and pressure loads Plastic Strain - answeroccurs when the stress at the discontinuity exceeds the elastic limit Material that exhibit a decreasing elastic limit - answerCold Drawn Steel Material that exhibit an increasing elastic limit - answerAnnealed Steel Coffin- Manson Relationship - answerthe sum of the elastic and plastic strain amplitudes (total strain amplitude); the relationship between fatigue life and total strain amplitude What do S-N curves represent? - answeraverage lifetime versus stress level An unfinished rolled or forged element may _________________ or less of the same part which has been ground and polished - answerhave half the fatigue strength Surface Factor Formula - answerCf=aSut^b Impact - answera load applied suddenly which creates greater stresses in any application than an equal load applied gradually The size factor, Cs, for axial loading - answerthere is no size effect, therefore Cs = 1 Brittle Fracture - answerA strong possibility when operating temperatures are below room temperatures and should be investigated first under these circumstances ©FYNDLAY EXAM SOLUTIONS 2024/2025 ALL RIGHTS RESERVED. 3 | P a g e Yield - answershould be investigates first w

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©FYNDLAY EXAM SOLUTIONS 2024/2025

ALL RIGHTS RESERVED.




Machine Design Test 1 Exam 2 Questions
And Answers (Guaranteed A+)

Fatigue Loading - answer✔Occurs when a structure experiences dynamic, fluctuating or

variable loads


Fatigue - answer✔an issue in any structure that is subjected to variable loading (mechanical,

pressure, or thermal); often the cause of many structure failures


Fatigue Failure - answer✔occurs due to excessive dynamic, repeated, fluctuating or variable

loading


What is a frequent cause of catastrophic failures? Why? - answer✔Fatigue Loading; it is poorly

understood and difficult predict


Where do fatigue failures occur? - answer✔Typically at stress levels significantly lower that the

yield strengths of the materials. Using static failure theories can lead to unsafe designs when

loads are dynamic


What are the two categories of fatigue? - answer✔Low cycle


High cycle




1|Page

, ©FYNDLAY EXAM SOLUTIONS 2024/2025

ALL RIGHTS RESERVED.
Fatigue is caused by... - answer✔Bending, torsional, axial, combined, thermal, and pressure

loads


Plastic Strain - answer✔occurs when the stress at the discontinuity exceeds the elastic limit


Material that exhibit a decreasing elastic limit - answer✔Cold Drawn Steel


Material that exhibit an increasing elastic limit - answer✔Annealed Steel


Coffin- Manson Relationship - answer✔the sum of the elastic and plastic strain amplitudes

(total strain amplitude); the relationship between fatigue life and total strain amplitude


What do S-N curves represent? - answer✔average lifetime versus stress level


An unfinished rolled or forged element may _________________ or less of the same part which

has been ground and polished - answer✔have half the fatigue strength


Surface Factor Formula - answer✔Cf=aSut^b


Impact - answer✔a load applied suddenly which creates greater stresses in any application than

an equal load applied gradually


The size factor, Cs, for axial loading - answer✔there is no size effect, therefore Cs = 1


Brittle Fracture - answer✔A strong possibility when operating temperatures are below room

temperatures and should be investigated first under these circumstances




2|Page

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