General Information 1
Care & Safety 2
Routine Maintenance 3
Attachments A
Service
Body & Framework B
Manual
Electrics C
JS 210 LC
110026 On
Hydraulics E
Transmission F
Brakes G
PUBLISHED BY THE
PRODUCT SUPPORT DEPARTMENT Track & Running Gear J
OF JCB SERVICE :
23/7, MATHURA ROAD,
BALLABHGARH, FARIDABAD
TEL. : 0129-4299000
Engine K
Part No. : 9803/6510
,Section 1 General Information Section 1
i i
CONTENTS PAGE NO.
Machine Identification Plate 1-1
Typical Vehicle Identification Number (VIN) 1-1
Typical Engine Identification Number 1-1
Torque Settings 2-1
Service Tools
- Body and Frame 4-1
- Electrics 4-3
- Hydraulics 4-6
- Transmission 4 - 14
Sealing and Retaining Compounds 5-1
1 Issue 1
,Section 1 General Information Section 1
2 Issue 1
, Section 1 General Information Section 1
Introduction
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received,
training by JCB Technical Training Department.
These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques
associated with the maintenance and repair of hydraulic earthmoving equipment.
Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter
of course. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or
pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dir t. Finally,
please remember above all else SAFETY MUST COME FIRST!
The manual is compiled in sections, the first three are numbered and contain information as follows:
1 = General Information - includes torque settings and service tools.
2 = Care & Safety - includes warnings and cautions pertinent to aspects of workshop procedures etc.
3 = Routine Maintenance - includes service schedules and recommended lubricants for all the
machine.
The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc. of specific components, for
example:
A = Attachments
B = Body & Framework ...etc.
The page numbering in each alphabetically coded section is not continuous. This allows for the insertion of new items in
later issues of the manual.
Section contents, technical data, circuit descriptions, operation descriptions etc are inserted at the beginning of each
alphabetically coded section.
All sections are listed on the front cover; tabbed divider cards align directly with individual sections on the front cover for
rapid reference.
Where a torque setting is given as a single figure it may be varied by plus or minus 3%. Torque figures indicated are for dry
threads, hence for lubricated threads may be reduced by one third.
3 Issue 1
Care & Safety 2
Routine Maintenance 3
Attachments A
Service
Body & Framework B
Manual
Electrics C
JS 210 LC
110026 On
Hydraulics E
Transmission F
Brakes G
PUBLISHED BY THE
PRODUCT SUPPORT DEPARTMENT Track & Running Gear J
OF JCB SERVICE :
23/7, MATHURA ROAD,
BALLABHGARH, FARIDABAD
TEL. : 0129-4299000
Engine K
Part No. : 9803/6510
,Section 1 General Information Section 1
i i
CONTENTS PAGE NO.
Machine Identification Plate 1-1
Typical Vehicle Identification Number (VIN) 1-1
Typical Engine Identification Number 1-1
Torque Settings 2-1
Service Tools
- Body and Frame 4-1
- Electrics 4-3
- Hydraulics 4-6
- Transmission 4 - 14
Sealing and Retaining Compounds 5-1
1 Issue 1
,Section 1 General Information Section 1
2 Issue 1
, Section 1 General Information Section 1
Introduction
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received,
training by JCB Technical Training Department.
These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques
associated with the maintenance and repair of hydraulic earthmoving equipment.
Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter
of course. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or
pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dir t. Finally,
please remember above all else SAFETY MUST COME FIRST!
The manual is compiled in sections, the first three are numbered and contain information as follows:
1 = General Information - includes torque settings and service tools.
2 = Care & Safety - includes warnings and cautions pertinent to aspects of workshop procedures etc.
3 = Routine Maintenance - includes service schedules and recommended lubricants for all the
machine.
The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc. of specific components, for
example:
A = Attachments
B = Body & Framework ...etc.
The page numbering in each alphabetically coded section is not continuous. This allows for the insertion of new items in
later issues of the manual.
Section contents, technical data, circuit descriptions, operation descriptions etc are inserted at the beginning of each
alphabetically coded section.
All sections are listed on the front cover; tabbed divider cards align directly with individual sections on the front cover for
rapid reference.
Where a torque setting is given as a single figure it may be varied by plus or minus 3%. Torque figures indicated are for dry
threads, hence for lubricated threads may be reduced by one third.
3 Issue 1
