LEAN BRONZE
CERTIFICATION EXAM
WITH ALL ANSWERS
CORRECTLY UPDATED
C. vPull vSystem v- vcorrect vanswer-The vconcept vof vthe vdownstream vprocess vgoing
vto vthe vupstream vprocess vto vpick vup vproduct vis vcalled: v
a. vJust vin vtime v
b. vPush vsystem v
c. vPull vsystem
d. vvisual vfactory
a. vIncrease vthe vcapacity vof vthe vconstraining vworkstation v- vcorrect vanswer-A
vmulti-step vmanufacturing vprocess' vcapacity vis vlimited vby vone vif vits vworkstations.
vTo vincrease vthe vprocess' vcapacity, vthe vfactory vmust: v
a. vIncrease vthe vcapacity vof vthe vconstraining vworkstation
b. vIncrease vproduction vstarts v(work vput vinto vthe vfirst voperation) v
c. vDecrease vthe vutilization vof vall vworkstations vin vthe vprocess v
d. vDecrease vthe vutilization vof vthe vconstraining vworkstation
b. vLine vBalancing v- vcorrect vanswer-The voptimal vnumber vof vworkers vmay vbe
vdetermined vby: v
a. vStandard vcost vdata v
,b. vLine vbalancing v
c. vLabor vand vOverhead v
d. vIndustry vstandard
d. vProduction vworkers v- vcorrect vanswer-Production vstandards vin va vlean vsystem
vshould vbe vestablished vby: v
a. vScheduling vmanagers
b. vprocess vengineers v
c. vefficiency vexperts v
d. vProduction vworkers
b. vroot vcause vof vthe vproblem v- vcorrect vanswer-The vgreatest vcontribution vof vthe
v5- vwhy vanalytical vtool vis vthat vit vhelps vthe vlean vpractitioner vto videntify vthe: v
a. vsolution vto vthe vproblem v
b. vroot vcause vof vthe vproblem v
c. vnumber vof voccurrences vof vthe vproblem v
d. vperson vwho vcaused vthe vproblem
b. vcreate va vcurrent vstate vvalue vstream vmap v- vcorrect vanswer-To videntify vwaste
vin va vselected vproduction vline, vthe vfirst vstep vis vto: v
a. vPerform v5-S vactivities vto vorganize vthe vline v
b. vcreate va vcurrent vstate vvalue vstream vmap v
c. vdetermines vthe vspecific vmaterial vthat vruns vin vthe vline v
d. vperform va vtime vand vmotion vstudy
c. vChanging vthe vshape vor vcharacter vof va vproduct vor vassembly v- vcorrect
vanswer-Which vof vthe vfollowing vis vconsidered vvalue-added vwork?
a. vEliminating vall vdefects vand vthe vneed vfor vrework v
b. vEmpowering vemployees vto vestablish vtheir vown vwork vstandards v
c. vChanging vthe vshape vor vcharacter vof va vproduct vor vassembly v
d. vactivities vthat vmust vbe vperformed vunder vpresent vwork vconditions
c. vthe vcomplete velimination vof vwaste v- vcorrect vanswer-The vbasis vof vthe vToyota
vProduction vSystem vis: v
a. vthe vmonitoring vof vtime vvs. vorder vand vdelivery v
b. vFive vS, v5 vWhy's vand vthe v7 vwastes v
c. vthe vcomplete velimination vof vwaste
d. vstandardized vwork vand vvisual vfactory
c. vWaste v- vcorrect vanswer-The vultimate vgoal vof vlean vis vthe vtotal velimination vof: v
a. vdowntime
b. vovertime v
c. vWaste v
d. vErrors
c. vOverproduction v(Mother vof vall vwastes) v- vcorrect vanswer-The vworst vwaste vof
vall, vbecause vit vopens vthe vdoor vfor vother vkinds vof vwaste vis: v
a. vTransport v
b. vOverprocessing v
c. vOverproduction v
, d. vmotion
c. vAssist vyou vin videntifying vand veliminating vall vforms vof vwaste v- vcorrect vanswer-
A vValue vStream vMap vis va vtool vto: v
a. vHelp vyou videntify vwhich vworkers vare vpoor vperformers v
b. vEnable vmanagers vto vbetter vunderstand vtheir vbacklog v
c. vAssist vyou vin videntifying vand veliminating vall vforms vof vwaste v
d. vAssist vmanagers vto vbetter vunderstand vtheir von-time vdelivery
d. vIdentify vmaterial vfor vpotential vremoval v- vcorrect vanswer-In va v5S vprogram, vthe
vpurpose vof vred vtagging vis vto: v
a. vprovide vvisual vmanagement vof vWIP v
b. vIdentify vbroken vequipment vfor vrepair v
c. vHighlight vprocesses vfor vcontinuous vimprovement v
d. vIdentify vmaterial vfor vpotential vremoval
c. v105 vminutes v(Pitch vformula; vPitch v= vtakt vtime vx vpack vout vqty) v(3x v35= v105)
v- vcorrect vanswer-In va vprocess vwith va vTakt vtime vof v3 vminutes vand va vpack vout
vqty vof v35 vparts, vthe vPitch vis: v
a. v35 vminutes
b. v90 vminutes v
c. v105 vminutes v
d. v11.66 vminutes
c. vone vunit vevery v50 vseconds
Takt vtime v= vavailable vworking vtime v(AWT) v/ vcustomer vdemand v(CD)
AWT v= v28,800 vSeconds v(8 vhrs) v- v1800 vseconds v(breaks)= v27,000
CD= v2700 vUnits v/ v5 vdays v= v540 vunits vper vday
Takt vtime v= v27,000 vseconds v/ v540 vunits v= v50 vseconds v- vcorrect vanswer-For va
vproduction vfacility vworking vfive vdays vper vweek v(one v8-hour vshift vwith v3 vTen-
minute vbreaks), vthe vcustomer vdemand vis v2700 vunits vper vweek. vWhat vis vthe
vTakt vtime vthis vfacility vshould vproduce vto? v
a. vone vunit vevery v54 vseconds v
b. vone vunit vevery v10 vseconds v
c. vone vunit vevery v50 vseconds
d. vone vunit vevery v57 vseconds
b. v2 vminutes v
Takt= vdaily voperating vtime v/ vrequired vquantity vper vday, vso v
Takt= v((8 vhours vx v60 vmins/hrs)- v20 vmins)/230, vso v
Takt vtime= v460 v/ v230, vso v
Takt= v2 vminutes v- vcorrect vanswer-The vTakt vtime vfor va vsingle v8- vhour vshift
voperation v(less vthan v20 vmins vfor vemployee vbreaks vper vshift) vwith va vdaily
vdemand vof v230 vunits vper vshift vis: v
a. v2.09 vminutes v
b. v2 vminutes v
c. v4 vminutes v
d. v1/2 vminute
CERTIFICATION EXAM
WITH ALL ANSWERS
CORRECTLY UPDATED
C. vPull vSystem v- vcorrect vanswer-The vconcept vof vthe vdownstream vprocess vgoing
vto vthe vupstream vprocess vto vpick vup vproduct vis vcalled: v
a. vJust vin vtime v
b. vPush vsystem v
c. vPull vsystem
d. vvisual vfactory
a. vIncrease vthe vcapacity vof vthe vconstraining vworkstation v- vcorrect vanswer-A
vmulti-step vmanufacturing vprocess' vcapacity vis vlimited vby vone vif vits vworkstations.
vTo vincrease vthe vprocess' vcapacity, vthe vfactory vmust: v
a. vIncrease vthe vcapacity vof vthe vconstraining vworkstation
b. vIncrease vproduction vstarts v(work vput vinto vthe vfirst voperation) v
c. vDecrease vthe vutilization vof vall vworkstations vin vthe vprocess v
d. vDecrease vthe vutilization vof vthe vconstraining vworkstation
b. vLine vBalancing v- vcorrect vanswer-The voptimal vnumber vof vworkers vmay vbe
vdetermined vby: v
a. vStandard vcost vdata v
,b. vLine vbalancing v
c. vLabor vand vOverhead v
d. vIndustry vstandard
d. vProduction vworkers v- vcorrect vanswer-Production vstandards vin va vlean vsystem
vshould vbe vestablished vby: v
a. vScheduling vmanagers
b. vprocess vengineers v
c. vefficiency vexperts v
d. vProduction vworkers
b. vroot vcause vof vthe vproblem v- vcorrect vanswer-The vgreatest vcontribution vof vthe
v5- vwhy vanalytical vtool vis vthat vit vhelps vthe vlean vpractitioner vto videntify vthe: v
a. vsolution vto vthe vproblem v
b. vroot vcause vof vthe vproblem v
c. vnumber vof voccurrences vof vthe vproblem v
d. vperson vwho vcaused vthe vproblem
b. vcreate va vcurrent vstate vvalue vstream vmap v- vcorrect vanswer-To videntify vwaste
vin va vselected vproduction vline, vthe vfirst vstep vis vto: v
a. vPerform v5-S vactivities vto vorganize vthe vline v
b. vcreate va vcurrent vstate vvalue vstream vmap v
c. vdetermines vthe vspecific vmaterial vthat vruns vin vthe vline v
d. vperform va vtime vand vmotion vstudy
c. vChanging vthe vshape vor vcharacter vof va vproduct vor vassembly v- vcorrect
vanswer-Which vof vthe vfollowing vis vconsidered vvalue-added vwork?
a. vEliminating vall vdefects vand vthe vneed vfor vrework v
b. vEmpowering vemployees vto vestablish vtheir vown vwork vstandards v
c. vChanging vthe vshape vor vcharacter vof va vproduct vor vassembly v
d. vactivities vthat vmust vbe vperformed vunder vpresent vwork vconditions
c. vthe vcomplete velimination vof vwaste v- vcorrect vanswer-The vbasis vof vthe vToyota
vProduction vSystem vis: v
a. vthe vmonitoring vof vtime vvs. vorder vand vdelivery v
b. vFive vS, v5 vWhy's vand vthe v7 vwastes v
c. vthe vcomplete velimination vof vwaste
d. vstandardized vwork vand vvisual vfactory
c. vWaste v- vcorrect vanswer-The vultimate vgoal vof vlean vis vthe vtotal velimination vof: v
a. vdowntime
b. vovertime v
c. vWaste v
d. vErrors
c. vOverproduction v(Mother vof vall vwastes) v- vcorrect vanswer-The vworst vwaste vof
vall, vbecause vit vopens vthe vdoor vfor vother vkinds vof vwaste vis: v
a. vTransport v
b. vOverprocessing v
c. vOverproduction v
, d. vmotion
c. vAssist vyou vin videntifying vand veliminating vall vforms vof vwaste v- vcorrect vanswer-
A vValue vStream vMap vis va vtool vto: v
a. vHelp vyou videntify vwhich vworkers vare vpoor vperformers v
b. vEnable vmanagers vto vbetter vunderstand vtheir vbacklog v
c. vAssist vyou vin videntifying vand veliminating vall vforms vof vwaste v
d. vAssist vmanagers vto vbetter vunderstand vtheir von-time vdelivery
d. vIdentify vmaterial vfor vpotential vremoval v- vcorrect vanswer-In va v5S vprogram, vthe
vpurpose vof vred vtagging vis vto: v
a. vprovide vvisual vmanagement vof vWIP v
b. vIdentify vbroken vequipment vfor vrepair v
c. vHighlight vprocesses vfor vcontinuous vimprovement v
d. vIdentify vmaterial vfor vpotential vremoval
c. v105 vminutes v(Pitch vformula; vPitch v= vtakt vtime vx vpack vout vqty) v(3x v35= v105)
v- vcorrect vanswer-In va vprocess vwith va vTakt vtime vof v3 vminutes vand va vpack vout
vqty vof v35 vparts, vthe vPitch vis: v
a. v35 vminutes
b. v90 vminutes v
c. v105 vminutes v
d. v11.66 vminutes
c. vone vunit vevery v50 vseconds
Takt vtime v= vavailable vworking vtime v(AWT) v/ vcustomer vdemand v(CD)
AWT v= v28,800 vSeconds v(8 vhrs) v- v1800 vseconds v(breaks)= v27,000
CD= v2700 vUnits v/ v5 vdays v= v540 vunits vper vday
Takt vtime v= v27,000 vseconds v/ v540 vunits v= v50 vseconds v- vcorrect vanswer-For va
vproduction vfacility vworking vfive vdays vper vweek v(one v8-hour vshift vwith v3 vTen-
minute vbreaks), vthe vcustomer vdemand vis v2700 vunits vper vweek. vWhat vis vthe
vTakt vtime vthis vfacility vshould vproduce vto? v
a. vone vunit vevery v54 vseconds v
b. vone vunit vevery v10 vseconds v
c. vone vunit vevery v50 vseconds
d. vone vunit vevery v57 vseconds
b. v2 vminutes v
Takt= vdaily voperating vtime v/ vrequired vquantity vper vday, vso v
Takt= v((8 vhours vx v60 vmins/hrs)- v20 vmins)/230, vso v
Takt vtime= v460 v/ v230, vso v
Takt= v2 vminutes v- vcorrect vanswer-The vTakt vtime vfor va vsingle v8- vhour vshift
voperation v(less vthan v20 vmins vfor vemployee vbreaks vper vshift) vwith va vdaily
vdemand vof v230 vunits vper vshift vis: v
a. v2.09 vminutes v
b. v2 vminutes v
c. v4 vminutes v
d. v1/2 vminute
