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CWB level 3 module 20 QUESTIONS AND ANSWERS RATED A+ 2024/2025

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CWB level 3 module 20 QUESTIONS AND ANSWERS RATED A+ 2024/2025

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Uploaded on
September 22, 2024
Number of pages
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Written in
2024/2025
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CWB level 3 module 20

Compared to non metals, metals have - ANS1. High electric conductivity
2. High thermal conductivity
3. High particular gravity
4. Often ductile and may be fashioned
five. Metallic's bodily houses may be substantially motivated with the aid of it is alloying
materials.

In metals, electric and thermal conductivity .. - ANSParalell every different

Cu and Al are used as .. - ANSelectrical conductors

Gold and silver are used as .. - ANSelectrical contacts

Electrical conductivity helps for .. - ANSarc welding and resistance welding

Very excessive thermal conductivity makes .. - ANSarc welding tough and resistance welding
impossible bcz warmth is hastily eliminated from weld

Thermal conductivity of Cu - ANS394 W(m c) / 230 BTU

Electrical resistivity of Cu - ANS1.Seventy two x 10 ^ -8 ohm m

Thermal conductivity of Aluminum - ANS222 W(m c) /130 BTU

Electrical resistivity of Al - ANS2.83 x 10 ^ -eight ohm m

Thermal conductivity of Carbon metal - ANS46 W(m c) /26.8 BTU

Electrical resistivity of Carbon steel - ANS16.0 x 10 ^ -8 ohm m

Pure Cu - ANSCannot be seam / spot/ projection welded

Al - ANSCannot be spot / seam welded in skinny sections. High currents required

Carbon metal.. - ANSEasily welded by all resistance welding methods

Two ores of iron - ANSMagnetite (Fe3 O4) & Hematite ( Fe2O3)

Ore of Al - ANSBauxite ( Al2 O3)

, Iron is extracted with the aid of - ANSsmelting in a blast furnace by using blowing warm air over
coke to produce carbon monoxide, which removes O2 from the ore, leaving the iron as a liquid
metallic.

Al from Bauxite can not be extracted with the aid of.. - ANSheating method

Bauxite is extracted by . - ANSelectrical method

Plot of loose energy of oxides - ANSEllingham diagram

Large unfastened energy suggests a - ANSvery strong oxide

Gold ore is stable at - ANSroom temperature and doesn't corrode

Most of the metals are handiest strong at - ANShigh temperatures and a reducing agent is used
to lower O2 capability

Rate of oxidation increases with.. - ANSincrease in temp.

Stability of oxide decreases with .. - ANSincrease in temp.

Gold may be - ANScold welded

diploma of safety required while welding will depend on - ANSreactivity of metals .,ie, price of
oxidation and the stableness of oxide.

Lead can be fusion welded with - ANSno sheilding

Melting temp of lead - ANS327 C

Shielding required for lead - ANSMinimal, gas flame is ok

Melting temp of Cu - ANS1083 C

Shielding required for Cu - ANSFlux or inert fuel

Melting temp of Al - ANS660 C

Shielding required for Al - ANSInert fuel is preffered

Melting temp of Steel - ANS1350 C

Shielding required for Steel - ANSFlux, inert gasoline or CO2

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