SACA Exam Questions and Answers

SACA Exam Questions and Answers what does each s in 5s stand for? - Answer️️ -Sort- idenfies and removes items that are not needed, organizes the remaining to frequency of use. straighten- organize to refuce wasted steps, motion and time shine- clean workspace standarize- sets best practices, created a reusable progess for everyone sustain-training, methods and discipline to keep the program going Eight Deadly Wastes - Answer️️ -1. Excess inventory- finished, work in process, or raw material that is not needed for the next operation or customer 2. Over production- making more than is needed for the next operation or customer 3. over-processing- adding work to a part that has no value to the customer 4. waiting 5. underutilized people- people not used to their full potential 6. nonconforming product- rework or scrap ©SOPHIABENNETT@ Monday, August 26, 2024 6:09 AM 2 difference between value added and non-value added activities? - Answer️️ -value add is what adds to a product based on customer requirements waste is not value added what is heiunka - Answer️️ -smooth and level production explain line balancing - Answer️️ -spreading the workload across work stations steps to lean - Answer️️ -highest quality, lowest cost, shortest lead time foundation of lean - Answer️️ -stable operations standardization of best practices after the foundation of lean is established - Answer️️ -just in time production increased quality (jidoka) continuous improvement three examples in of advanced manufacturing in tools and techniques - Answer️️ -tools - additive manufacturing -industrial robots -modeling and simulation ©SOPHIABENNETT@ Monday, August 26, 2024 6:09 AM 3 techniques -lean manufacturing -SPC -sic sigma role of product design in advanced manufacturing - Answer️️ -function- what does the product do form- what does the product looks like fit- how it connects to sub-assemblies or other products design for manufacturing- how to make it recognition or internal and external customers three impacts of computers on advanced manufacturing besides automation - Answer️️ -product design process management production management three benefits of factory automation - Answer️️ -relieve humans of repetitive task improve quality increase flexibility how does a CNC machine work - Answer️️ -computer controlled ©SOPHIABENNETT@ Monday, August 26, 2024 6:09 AM 4 coordination of multiple axis spindle to cut material the difference between an additive and subtractive manufacturing process - Answer️️ -additive manufacturing adds material to the product (3D printer) subtractive manufacturing removes material (mill, lathe) two types of robots - Answer️️ -stationary mobile industrial task -welding -material handling -painting function of a PLC - Answer️️ -monitor inputs control outputs manage a sequence of operations besides alarm screens and error messages, do you know what else an HMI is used for - Answer️️ -production data replacement of push buttons and pilot lights ©SOPHIABENNETT@ Monday, August 26, 2024 6:09 AM 5 recipe selection can you name some software and new emerging technologies in advanced manufacturing - Answer️️ -CAD CAM plant simulation software quality software enterprise resource planning one of the most viable changes computers have brought about in manufacturing - Answer️️ -more automation on the factory floor computers enabled companies to manage which process more effe