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ELEN7018: Earthing and Lightning Project Project - High Level Design of Earthing and Lightning Protection System for an Upgrade of a site to Wind and Solar Generation Plant in the Eastern Cape

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This report detail a high level design undertaken for a mix of renewable resources site of an assumed area of 750km2 in the Eastern Cape with a ground flash density of 10 flashes/ km2/year in a sandy and loose soil with average resistivity of 1225Ωm which was found to cause mild corrosion effect on conductors. The renewable resources site consisted of four wind turbines of a height of 125m and three PV arrays including three solar generation buildings, and three operation and control centre buildings, capable of producing 8.4MW power to 1200 people in the area. In order to adequately protect the site against lightning strikes, a risk assessment for a loss of human life and loss of service to the public, was conducted with an assumption that the wind turbines complies to the IEC61400-24, which requires the wind turbines to have lightning protection level I. The risk assessment showed that the PV arrays and buildings should have a lightning protection level IV, which indicates that the wind turbines can be used as air-termination for the site to a certain extend taking into consideration the area covered when the protective angle method is used. Other methods such as the rolling sphere and mesh size were investigated.

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ELEN7018: EARTHING AND LIGHTNING PROTECTION

Course Project: High Level Design of Earthing and Lightning Protection System for an
Upgrade of a site to Wind and Solar Generation Plant in the Eastern Cape.




Candidate
Student Name

Student Number
XXXXXX

I hereby declare this is my own unaided work, submitted in partial fulfillment for the degree
in Master of Engineering in Electrical

,ELEN7018 Project: High Level Design of Earthing and Lightning Protection System for an Upgrade of
a Site to Wind and Solar Generation Plant in the Eastern Cape

Table of Contents


1
Abstract ......................................................................................................................................... 7
1. INTRODUCTION .................................................................................................................... 8
2. CLASSIFICATION OF STRUCTURE TO BE PROTECTED ................................................... 8
2.1 Sizing of renewable energy ................................................................................................. 9
2.1.1 Wind turbine ................................................................................................................. 9
2.1.2 Photovoltaic ................................................................................................................. 9
2.1.3 Plant layout assumptions ........................................................................................... 10
3. RISK ASSESSMENT AND DETERMINATION OF PROTECTION LEVEL ........................... 11
4. EXTERNAL LIGHTNING PROTECTION SYSTEM (LPS) ..................................................... 14
4.1 Selection of material type for external LPS ........................................................................ 14
4.1.1 Soil resistivity assessment ......................................................................................... 14
4.1.2 Corrosion effect.......................................................................................................... 14
4.1.3 Material dimensions and area of application .............................................................. 15
4.2 Air termination ................................................................................................................... 15
4.2.1 The rolling Sphere method ......................................................................................... 15
4.2.2 The angle protective method ...................................................................................... 16
4.2.3 Mesh size method. ..................................................................................................... 17
4.3 Down conductor system .................................................................................................... 18
4.4 Earth termination system .................................................................................................. 18
4.4.1 Earth electrode arrangement...................................................................................... 18
4.4.2 Foundation of earth electrodes................................................................................... 20
5. INTERNAL LIGHTNING PROTECTION SYSTEM (LPS) ...................................................... 21
5.1 Equipotential bonding for metal installations ..................................................................... 21
5.2 Selection of surge protection devices (SPDs).................................................................... 22
5.2.1 Lightning protection zone (LPZ) boundaries ............................................................... 22
5.2.2 Wind turbines SPDs ................................................................................................... 23
5.2.3 PV arrays and solar generation buildings SPDs ......................................................... 24
5.2.4 Operations and control room SPDs ............................................................................ 25
6. MAINTENANCE ................................................................................................................... 26
7. SOCIOCULTURAL ASPECTS.............................................................................................. 27
8. CONCLUSION...................................................................................................................... 28
Reference .................................................................................................................................... 29
Appendix A: Solar Photovoltaic System Sizing ............................................................................ 30
Appendix B: Risk Assessment Calculations ................................................................................. 32

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,ELEN7018 Project: High Level Design of Earthing and Lightning Protection System for an Upgrade of
a Site to Wind and Solar Generation Plant in the Eastern Cape

Appendix C: Cables protection measures .................................................................................... 46
Appendix D: Tasks ...................................................................................................................... 50




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, ELEN7018 Project: High Level Design of Earthing and Lightning Protection System for an Upgrade of
a Site to Wind and Solar Generation Plant in the Eastern Cape

List of Figures
Figure 1: Upgraded Site to Wind and Solar Generation ..................................................................... 8
Figure 2: Wind turbine dimensions [2] ............................................................................................... 9
Figure 3: Solar photovoltaic system, side and front view. ................................................................ 10
Figure 4: Wind turbines and PV system reticulation ........................................................................ 10
Figure 5: Schematic application of the rolling sphere method for wind turbine and PV arrays ......... 16
Figure 6: Protective angle as function of h based on the class of LPL ............................................. 16
Figure 7: Protective angle method applied to PV arrays .................................................................. 17
Figure 8: Building structure protected by mesh size method ........................................................... 17
Figure 9: Type B earth electrode arrangement of the renewable sources site ................................. 19
Figure 10: Minimum length I1 of each earth electrode according to the class of LPS [7] .................. 19
Figure 11: Bonding of services at the boundary [9].......................................................................... 21
Figure 12: Division of wind turbine into different lightning protection zones ..................................... 22
Figure 13: Example - SPDs installed at the zone boundaries of a wind turbine [10] ........................ 23
Figure 14: Example - Lightning protection concept for a PV power plant with central inverter [10] .. 25
Figure 15: Example - SPDs coordination for power and signal cables in the control cable .............. 26

List of Tables
Table 1: Buildings (MCR, CR1, CR2): Risk R1 for the unprotected structure (value 1x10 − 5) ......... 12
Table 2: Buildings (SG1, SG2, SG3) and PV Arrays (PV1, PV2, PV3): Risk R2 for the unprotected
structure (value 1x10 − 3)................................................................................................................ 12
Table 3: a) Buildings (MCR, CR1, CR2): Risk R1 with SPDs of LPL IV ............................................ 13
Table 4: b) Buildings (MCR, CR1, CR2): Risk R1 with SPDs of LPL IV ............................................ 13
Table 5: Relationship between soil resistivity and corrosiveness ..................................................... 14
Table 6: Material dimensions [7]...................................................................................................... 15
Table 7: Material and area of applicability [7] .................................................................................. 15
Table 8: Protection levels for down conductors ............................................................................... 18
Table 9: Structures lightning protection zone (LPZ) boundaries ...................................................... 22




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