CPIM Exam Questions With 100% Correct Answers

CPIM Exam Questions With 100% Correct Answers Repetitive Manufacturing - answerRepetitive manufacturing is dedicated to a single product or a small range of products, where products are passed through the same sequence of operations. Which are primary activities in manufacturing planning and control? - answerProduction planning and inventory management Which of the following is a framework for organizing, defining, and standardizing the business processes necessary to effectively plan and control an organization? - answerEnterprise resources planning An organization is pursuing a product differentiation strategy. Which is a production environment that could accommodate this strategy while also minimizing related inventories of components and/or finished goods? - answerPostponement, a subtype of an assemble-to- order production environment, is a product design or supply chain strategy that deliberately delays final differentiation (assembly, production, packaging, tagging, etc.) until the latest possible time in the process. This shifts product differentiation closer to the consumer to reduce the anticipatory risk, eliminating excess inventory in the form of finished goods in the supply chain. In a functional layout, - answereach work center must be flexible. Product layout / In a product-based layout, - answerCapital costs generally are higher for a product layout / there is little build-up of work-in-process (WIP) inventory. Manufacturing lead time represents the: - answertotal time required to manufacture an item, exclusive of lower-level purchasing lead time. A company has developed a new, innovative product that is taking over the market. Early sales consume everything the company can produce, but things have started to slow down. Both production and sales continue to grow. What are the typical challenges that would be expected in this growth phase of the product's life? - answerQuality and delivery Which is an advantage of work cells? - answerReduced material movement How is six sigma best defined? - answerA methodology that furnishes tools to decrease process variation and improve product quality The usually small-scale, incremental focus of continuous improvement allows for which of the following? - answerMinimal disruption to overall functions and duties Which is an example of a special cause as opposed to a common cause of a variation in a process? - answerUse of expired materials Which of the following terms is associated with the systematic use of techniques that identify a required function, establish a value for that function, and finally provide that function at the lowest overall cost? - answerValue analysis In quality function deployment (QFD), what is typically the next step once the voice-of-the- customer requirements are known? - answerTranslate the wants into engineering specifications through a series of well-defined steps. Which is the best way listed to improve quality at the source for manufactured parts? - answerReducing the variation in manufacturing process Which correctly identifies the following examples of costs as internal failure (I), external failure (E), appraisal costs (A), and prevention costs (P)? - answerScrap = I; product recalls and loss of customers = E; in-line inspections = A; machine maintenance and operator training = P Which of the following is a combined approach for process improvement and problem solving based on reducing non-value-added activities, decreasing process variation, and improving product quality? - answerLean six sigma House of quality (HOQ) - answer1.Identification of customer attributes 2.Identification of supporting technical features 3.Correlation of customer attributes with supporting technical features 4.Assigning priorities to customer requirements and technical features 5.Evaluation of competitive stances and products 6.Identification of technical features to be used in the final design Which system is unique in its focus on the reduction of defects by reducing variation? - answerSix sigma Which is recorded in control charts? - answerRange of each set of samples taken over time. Control charts provide information on the average and range of each set of samples taken over time. However, they do not record the results of inspections, as inspections occur on the final product, while statistical process control occurs at the work center level. Involving the customer in the design of a product is part of which methodology? - answerQuality function deployment (QFD) is a methodology to ensure that all the major requirements of the customer are identified and met or exceeded. Quality can be defined through five principal approaches: - answer-Transcendent quality is an ideal—a condition of excellence. -Product-based quality is based on a product attribute. -User-based quality is fitness for use. -Manufacturing-based quality is conformance to requirements. -Value-based quality is the degree of excellence at an acceptable price. Which best describes the define, measure, analyze, improve, control (DMAIC) methodology? - answerSix sigma method for implementing process improvements. A process has four steps in which each has a yield of 99.7 percent (within 3 sigmas or standard deviations) or a 0.3 percent chance of defective material. What is the probability of a defect for the final finished good? - answer1.195 percent Which is a primary use of a control chart? - answerDetermining the specification limits. Control charts show the upper and lower limits of normal variation for a process and are used to detect special causes as opposed to random, or common, causes. Control charts do not show specification limits: instead, they show statistical control limits. An end customer's expectations of how a product should perform, its features, reliability, and the ease of maintenance (where applicable) are elements of which measure of quality? - answerUser-based Which quality tool is used to detect assignable causes of variation in a process as opposed to random variations? - answerControl chart A fundamental principle of lean production is to focus on: - answeroperator and process flexibility. What does process flexibility refer to? - answerProcess flexibility is the design of a manufacturing system, including operators and machinery, that allows quick changeovers to respond to near-term changes in product volume and mix. Which of the following terms refers to a philosophy of production that emphasizes minimizing the amount of all the resources (including time) used in the various activities of the enterprise? - answerLean Which of the following issues should be addressed first when helping a current supplier transition to a lean environment? - answerThe first issue to be addressed is to ensure quality materials and components. Without total quality, lean cannot happen. An electronic board that provides visibility of floor status and supplies information to help coordinate the efforts of linked work centers is: - answeran andon.