MSSC CPT MAINTENANCE AWARENESS (TPM) WITH 100% CORRECT ANSWERS

TPM - - Uses planned maintenance to correct planned maintenance and inefficient processes - Zero equipment breakdown -Operators have the best ideas about equipment problems - Replace parts before they fail Elements of TPM - Autonomous Mtence - Preventative Mtence - Predictive Mtence - Edu and Training Preventive Mtence (PM) - Planned Maintenance Schedule - Periodic component replacement - prevent unplanned downtime - Report issues at the start of the day - Fix/ maintenance as the manufacturer recommends PM Logs - Results off test, Inspections, and future Mtence schedules - Store in safe location PM Schedule - organized into categories: shift, daily. monthly, and ECT - PM recommendation 1st consideration how often Mtence - (tightening and lubricating) PM Principals - Maintain equipment at normal operating condition (tight, lube, Clean) - Discover potential problems early - Respond to problems promptly Predictive Maintenance (PdM) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - PdM Test - Vibration monitoring (accelerometer = loose, worn, or unbalanced) - Oil analysis/ tribology (check gear boxes and engine) -Acoustic monitoring (friction and leaks) - thermography (check temp/ excessive barring load and not lubed enough) Computer based Mtence management system - CMMS - CMMIS - PM software - Facilities maintenance software Equipment Cleanings - Remove contaminates from equipment - Oily rags into fireproof OSHA approved container - The operating team cleans the machines - This is autonomous Mtence (AM) - Have easy to follow checklist - 5 "S" Fundamentals _ Short (right tool found in 30 seconds) - Straiten - Shine - Standardize