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Exam (elaborations)

Mechanics Exam 2026 – 180 Questions & Answers | Electrical Systems, Elevators, Hydraulics, Safety, Troubleshooting

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This comprehensive study and exam prep guide features 180 expertly solved multiple-choice questions for the Mechanics Certification Exam 2026, designed to prepare mechanics, electricians, elevator technicians, and trade apprentices for certification or licensing assessments. The document offers clear, concise answers with real-world applications across mechanical and electrical domains. Questions span critical areas relevant to field operations, safety, and troubleshooting: Electrical Systems & Components: DC motors, transformers, SCRs, step-down rectifiers, circuit logic, multimeter readings, Ohm’s law, frequency, resistance testing Elevator & Lift Systems: Ward-Leonard circuits, buffer tests, traction systems, selective collective controllers, car speed adjustments, hydro elevators, CWT calibration Hydraulics & Load Calculations: Relief valve settings, piston pressure formulas, static load tests, drilling rigs, capacity computations Mechanical Maintenance & Rigging: Shaft alignment, sleeve bearings, sheaves, rigging tension, hoisting calculations, rope wear and sling angle tension impact Safety Protocols & Codes: OSHA compliance, pit entry, MSDS/SDS, GFCI operation, fall protection, barrier inspections, LOTO procedures Control Systems & Logic: XOR/NOR/AND gate operations, PLCs, control circuits, motor phasing, binary DIP switch configuration Specialized Equipment: Escalators, moving walks, dumbwaiters, platform lifts, car top inspection stations, fire service systems Also included are calculations, formulas (e.g., RPM, pressure, voltage output), visual reference cues from figures, and coded diagnostic scenarios that mirror actual jobsite troubleshooting. Ideal for: Mechanics preparing for trade certification exams Elevator and escalator technicians Apprentices in electrical, mechanical, or elevator fields Safety officers and technical educators Maintenance engineers seeking a performance-aligned reference This material is structured to enhance practical readiness with field-relevant Q&A format, making it a go-to document for mastering technical, mechanical, and regulatory aspects of modern mechanical systems. Keywords: mechanics exam, electrical troubleshooting, elevator systems, Ward-Leonard, SCR drive, hydro elevator, relief valve, rigging, safety inspection, OSHA compliance, dumbwaiter, motor RPM, logic gates, binary control, AC DC circuits, car speed, buffer test, MSDS, GFCI, sheave alignment, transformer efficiency, load weighing, controller wiring

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Uploaded on
January 28, 2026
Number of pages
24
Written in
2025/2026
Type
Exam (elaborations)
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Questions & answers

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Mechanics Exam 2026 Exam Questions
and Answers | A+ Score Assured



** An MOV burns out, you replace it but cannot read voltage or resistance.

What should you do? - 🧠 ANSWER ✔✔Replace it with a larger one (630)


* On a Ward-Leonard circuit, the brake is set but the motor is trying to slip

through the brake. What circuit is the issue? - 🧠 ANSWER ✔✔Suicide

circuit (425)

** A Hydro runs up with no load but does not run up with a full load. What is

the issue? - 🧠 ANSWER ✔✔The relief valve is set too low (805)

,** Runby for a 1:1 car hits the CWT buffer 4" below the top landing. The

CWT runby should be set at 18". How much should the ropes be

shortened? - 🧠 ANSWER ✔✔22" for 1:1.


For a 2:1 with the same issue is 44".

** You need to work on a freight door retiring cam. You LOTO the mainline

disconnect but there is still power to the cam. What circuit is still hot? - 🧠

ANSWER ✔✔Mainline disconnect (535)


** The contractor requests that the vertical center of the Rack and Pinion

hoist be moved. How is this accomplished? - 🧠 ANSWER ✔✔Adjust Tie

downs/Wall ties (805)

** Working pressure on a Hydro is 400 PSI. What is the correct Relief Valve

Setting? - 🧠 ANSWER ✔✔600 PSI Max. (805)


400 psi x 150% = 600 psi

** A contractor wants to raise the car speed from 100 FPM to 125 FPM. It

currently has a 12" sheave. What size sheave is required? - 🧠 ANSWER

✔✔15"


(125 /100 = 1.25 1.25 x 12 = 15)

, ** There is slight arcing at the Brushes and Commutator. What actions

must be taken? - 🧠 ANSWER ✔✔None. (430)


"Heavy arcing is due to light brush pressure. Mechanical wear indicates

heavy brush pressure.

** How much resistance is normally measured across a normally closed

switch ? - 🧠 ANSWER ✔✔1.2 ohms or 1 to 2 ohms


** A car traveling in the hoistway always stops at the same point and blows

a fuse. What is the problem? - 🧠 ANSWER ✔✔Traveling cable has a cut or

short


** How is a Class 1 (yearly) buffer test performed? - 🧠 ANSWER ✔✔At slow

speed and the buffer must return in 90 seconds. (555) *(60 seconds is

acceptable) (90 seconds is code)

5 year test (Class 5) is car at rated load and speed. Buffer must return in 90

seconds. CWT at rated speed and buffer must return in 90 seconds.

** How many Strain Supports are required on a 350' raceway? - 🧠

ANSWER ✔✔4


One for every 100'



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