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Summary - Advanced Construction

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Samenvatting Advanced Construction
1. Construction History Concrete

What is concrete?

It is simply a blend of aggregates, normally natural sand and gravel or crushed rock. These are
bound together by a hydraulic binder e.g. Portland Cement and activated by water to form a
dense semi homogenous mass. = strong in resisting compression

-> Reinforcement needed where tensile stresses have to be accommodated

Small stories:

- Concrete is the second most used material on earth after water
- Concrete production contributes 5% of annual global CO2 production
- Concrete in the middle of the Hoover Dam, opened in 1936, is still drying out
- The largest ever, unreinforced concrete dome construction is the Pantheon in Rome,
which is over 2000 years old -> The aggregates used in the concrete became lighter as
the dome was constructed towards the middle

The Ancient Roman’s concrete = second hydraulic cement

-> volcanic ash a.k.a. Pozzolana, lime, water to make mortar.

-> mortar mixed with aggregate (chunks of rock)

-> in contact with saltwater

-> chemical reaction between Pozzolana, lime, and saltwater

-> create a rare crystal called Tobermorite.

Romans past their knowledge of materials, techniques and tools, but three causes led to losing
the knowledge of hydraulic cement

1. Poor economic state
2. Barbarian sack caused few remaining craftsmen + contractors to flee
3. Natural pozzolanic ash, vital for hydraulic cement was geographical absent

,Timeline

1700 BC concrete floors dating back to 1700 BC found in Greece
= First hydraulic cement = Addition of crushed tiles and brick, composed of burned clay

300 BC the Romans start to build extensively using “opus caementicium”
= Second form of hydraulic cement = Accidental addition of pozzolano = sand-like volcanic ash =
pitsand = allowed for underwater curing

1756 English civil engineer John Smeaton rediscovered hydraulic lime cement when rebuilding
eddystone lighthouse -> first addition of clay -> first hydraulic cement in over a millenium

1796 James Parker created first on site mixable cement

-> by grinding burned lime into powder, gel making process = greatly accelerated

1824 Joseph Aspdin invented Portland cement (patent)

-> by burning finely limestone, cooling it, and then adding clay and burning it again in a kiln until
carbon dioxide was removed. Named “Portland” cement because it resembled the high-quality
building stones found in Portland, England.

-> first to heat alumina + silica materials to vitrification, resulting into fusion. = sintering

-> proportioning limestone + clay, pulverizing, burning into clinker, ground into finished cement

1841 Joseph-Louis Lambot = inventor ferro-cement = now known as reinforced concrete

1849 Joseph Monier, a French gardener, proved iron mesh did not expand in concrete pots
= patented in 1867

1853 during 19th century concrete mainly used in industrial buildings

-> Francois Coignet first reinforced concrete house = Villa Coignet

1867 first agglomerated concrete building Coignet system




1873 Coignet patent for reinforced concrete bridges

-> 1875 first bridge. Integral in rustic style, imitating wood = Faux bois

1892 François Hennebique Patent continuously reinforced constructions =column+beam =1

-> sold franchises in large cities

,1902 August Perret apartment building concrete columns, beams, floors
-> no bearing walls but elegant façade = concrete more socially acceptable




1902 patent “Kahn System”



1908 Claude Allen Porter Turner patent innovative flat-slab support system = Turner System

= Spiral mushroom System

1914 Maison Dom-ino, Le Corbusier

1921 Eugène Freyssinet, French engineer, pioneer reinforced- concrete construction.

-> built two gigantic parabolic arched airship hangars at Orly Airport in Paris.

-> 1928, patent pre-stressed concrete

1953 Pier Luigi Nervi, Wool factory Gatti, thin shell structures



Thin shell examples:

Municipal Stadium, Pier Luigi Nervi, 1932




London zoo penguin pool, Lubetkin, 1934




Airplane hangars, Alfred Hardy, 1947

, Notre Dame du Haut, Le Corbusier, 1955




central market hall, Felix Candela, 1956




Scandinavian Pavilion, Fehn Sverre, 1962




St. Mary Cathedral, Kenzo Tange, 1964




Onze-Lieve-Vrouw kapel, Juliaan Lampens, 1964




St. Rita Church, Léon Stynen, 1966
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