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Exam (elaborations)

Boiler Exam Practice Tests 2026 | Study Guide & Sample Questions

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Prepare for boiler certification exams in 2026–2027 with a comprehensive study guide featuring practice questions, detailed answers, and rationales. Focus on boiler operation, thermodynamics, pressure systems, pumps, turbines, electrical systems, and safety protocols. Learn to interpret steam tables, control instruments, and apply safe operational procedures in boiler systems. Ideal for aspiring boiler operators and power engineering students seeking confidence and success on exams.

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Uploaded on
January 13, 2026
Number of pages
88
Written in
2025/2026
Type
Exam (elaborations)
Contains
Questions & answers

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Boiler Exam Practice Tests (NEW UPDATED VERSION) LATEST
ACTUAL EXAM QUESTIONS AND CORRECT ANSWERS (VERIFIED
QUESTIONS AND ANSWERS)- GUARANTEED PASS A+ UPDATED 2026




removes sludge and sediment from the mud drum - CORRECT ANSWER
The bottom blowdown on a boiler ___.


QUESTION : outside diameter - CORRECT ANSWER Boiler tubes are
sized using the ___.


QUESTION : tin - CORRECT ANSWER A boiler fusible plug is brass or
bronze with a core of ___.


QUESTION : hairline cracks in the refractory - CORRECT ANSWER
Spalling in a boiler refers to ___.


QUESTION : 34.5 - CORRECT ANSWER Boiler horsepower is the
evaporation of ___ lb of water/hr from and at a feedwater temperature of 212°F.


QUESTION : steam temperature - CORRECT ANSWER A siphon
installed between the boiler and the pressure gauge protects the Bourdon tube
from___.




2026 2027 GRADED A+

,2|Page


QUESTION : 10 to 11.5 - CORRECT ANSWER The pH of the boiler
water should be ___.


QUESTION : steam leaving the boiler - CORRECT ANSWER The
boiler superheater raises the temperature of the ___.


QUESTION : feedwater - CORRECT ANSWER An economizer is used
to preheat ___.


QUESTION : oily waste rags - CORRECT ANSWER Fires caused by
spontaneous combustion would probably start in the ___.


QUESTION : dirty strainers - CORRECT ANSWER A high suction
reading on the fuel oil pressure gauge indicates ___.


QUESTION : try cock - CORRECT ANSWER The ___ is a secondary
means of determining boiler water level.


QUESTION : pyrometer - CORRECT ANSWER A(n) ___ is used to
measure furnace temperature.


QUESTION : 1 ½ - CORRECT ANSWER The range of a boiler pressure
gauge must not be less than ___ times the safety valve setting.


QUESTION : prevent formation of scale - CORRECT ANSWER Boiler
feedwater is chemically treated to ___.


2026 2027 GRADED A+

,3|Page




QUESTION : deadweight tester - CORRECT ANSWER Pressure
gauges are calibrated with a(n) ___.


QUESTION : inside tube surface - CORRECT ANSWER In a firetube
boiler, soot settles on the ___.


QUESTION : complete - CORRECT ANSWER Carbon dioxide in the
flue gas is a sign of ___ combustion.


QUESTION : incomplete - CORRECT ANSWER Carbon monoxide in
the flue gas is a sign of ___ combustion.


QUESTION : Globe - CORRECT ANSWER ___ valves should be used
for throttling service.


QUESTION : a dirty heating surface - CORRECT ANSWER A gradual
increase in chimney temperature indicates ___.


QUESTION : 1 ½ - CORRECT ANSWER The pressure applied on the
boiler during a hydrostatic test is ___ times the MAWP.


QUESTION : 6 - CORRECT ANSWER Boiler safety valve capacity must
be such that the steam pressure can never go higher than ___% above the
MAWP.




2026 2027 GRADED A+

, 4|Page


QUESTION : decreased - CORRECT ANSWER As fuel oil is heated, its
viscosity is ___.


QUESTION : 6 - CORRECT ANSWER No. ___ fuel oil has the highest
Btu content per gallon.


QUESTION : T - CORRECT ANSWER T/F All steam boilers must have
one or more safety valves.


QUESTION : T - CORRECT ANSWER T/F An open feedwater heater
vents gases to the atmosphere.


QUESTION : F - CORRECT ANSWER T/F A hydrostatic test will
determine whether a steam boiler has sufficient relieving capacity.


QUESTION : T - CORRECT ANSWER T/F When boilers are set in
battery, the main steam stop valves, bottom blowdown valves, and feedwater
valves should be locked closed before anyone enters the boiler drums.


QUESTION : F - CORRECT ANSWER T/F Open and closed feedwater
heaters are never used at the same time.


QUESTION : T - CORRECT ANSWER T/F In an open feedwater heater,
the water and steam come into direct contact; in a closed feedwater heater, the
water and steam are separated.




2026 2027 GRADED A+

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