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NACE CIP Level 2 Study Guide 2025/2026 – 100+ Verified Questions with Answers | Coatings, Galvanizing, Surface Prep, Inspection, Corrosion Control

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This document presents 100+ verified and exam-aligned questions with answers tailored for candidates preparing for the NACE Coating Inspector Program (CIP) Level 2 Exam for the 2025/2026 cycle. Covering a wide scope of technical concepts, field practices, and standards, it serves as a powerful study companion for coating inspectors seeking to advance their certification with NACE (now AMPP). Topics include: Coating Chemistry & Performance: epoxy chalking, polymerization, thermoplastics vs. thermosets, fluoropolymer characteristics, intumescent and anti-fouling coatings Curing & Coating Types: convertible vs. non-convertible systems, powder coating stages, coating failure modes (curling, feathering), cathodic disbondment Inspection Methods: holiday detection, dry film thickness over concrete, ultrasonic testing (UT), infrared spectroscopy, hygromenters, robotic water jetting, centrifugal blasting Hot Dip Galvanizing: stages, safety, kettle temperatures, post-treatments, typical defects, metallurgical layers (ETA, ZETA, DELTA, GAMMA) Maintenance Coatings & Surveys: survey procedures, documentation, maintenance planning, cost lifecycle, compatibility of systems Cathodic Protection & Corrosion: galvanic vs. impressed current systems, oxygen/humidity/temperature effects, passivation, types of corrosion (localized, general), sacrificial anodes Specialized Substrates & Environments: non-ferrous and oxide-layered metals, permeation-prone environments (sour crude tanks, fertilizer plants), coating systems for concrete and wood Concrete Surface Preparation: SSPC-SP13/NACE No.6, laitance, efflorescence, surface prep methods (acid etch, stone, HP jet), gunniting, and hydration curing This guide is best suited for: NACE/AMPP CIP Level 2 candidates preparing for certification Industrial and marine coating inspectors Protective coatings professionals and engineers Corrosion technicians and QA/QC personnel Trainers and institutions offering NACE exam prep courses Structured in Q&A format with strong technical accuracy, this document boosts exam readiness, reinforces theoretical knowledge, and enhances understanding of field applications. Keywords: NACE CIP 2, coating inspector exam, AMPP certification, surface preparation, cathodic protection, galvanizing, DFT testing, corrosion control, powder coating, FBE, hot dip galvanizing, holiday detector, centrifugal blast, concrete coatings, coating failures

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Uploaded on
January 5, 2026
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Written in
2025/2026
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NACE CIP 2 Study Guides 2025/2026
Exam Questions and Verified Answers |
Already Graded A+



What is the cause of chalking in epoxy coating - 🧠 ANSWER ✔✔UV or

radiation exposure


What is polymerization cured coating? - 🧠 ANSWER ✔✔Two parts mixed

together just prior to use


Examples of non-convertible coatings - 🧠 ANSWER ✔✔1. Chlorinated

rubber 2. Vinyl 3. Acrylic 4. Bituminous


Non-convertible curing def. - 🧠 ANSWER ✔✔No chemical change during

cure cycle

,Convertible curing def. - 🧠 ANSWER ✔✔Some chemical change during

cure cycle

What info should be included when sending samples to a lab? - 🧠

ANSWER ✔✔1. Identity of materials 2. Properly packed/labeled samples 3.

Chain of custody form 4. Type of analysis that is expected and the

concentrations of interest

Specialized tests or equipment coating inspectors may encounter - 🧠

ANSWER ✔✔1. AA/AE Atomic Absorption/Emission 2. ISP Induction

coupled plasma Spectrometer 3. GLC Gas liquid chromatographs 4. IR,

FTIR, FTIR-ATR INfrared spectrophotometers 5. DSC Differential scanning

calorimeters


What is a cathodic dis-bondment test? - 🧠 ANSWER ✔✔Procedure to

determine how easily a coating loosens from a substrate or develops

holidays as a result of normal soil potentials


Individuals who perform surveys - 🧠 ANSWER ✔✔1. O-Cat or S-cat tech 2.

NACE coating specialist 3. NACE Level III 4. Coating Inspector w/field

experience 5. Coating manufacturer representative 6. Maintenence

engineer with specific plant knowledge.

, Coating survey steps - 🧠 ANSWER ✔✔1. Understand scope 2. Gather

team 3. Develop survey plan 4. Review standards 5. Agree on format 6.

Delegate various tasks 7. Eveluate existing coating 8. Delegate various

tasks 9. Evaluate existing coating 10. Gather additional info 11. Summarize

data 12. Prepare maintenance plans 13. Prepare reports/input data 14.

Submit final survey reports.

List some of the primary reasons surveys are performed - 🧠 ANSWER

✔✔1. Plan maintenance. 2. Prioritize work 3. Budgetary concerns 4.

Determine value of assets 5. Legal compliance


Definition of a coating survey - 🧠 ANSWER ✔✔Gather baseline info needed

to plan maintenance coating procedures

What are faying surfaces and why not galvanize them? - 🧠 ANSWER

✔✔Surfaces that depend on friction to hold galvanizing it may/will reduce

friction if they are galvanized

Common problems seen during the usual inspections of HD galvanized

items - 🧠 ANSWER ✔✔1. Cracking 2. Peeling 3. Bare spots 4. Lumps 5.

Blisters 6. Flux inclusions 7. Ash inclusions 8. Dross inclusions




COPYRIGHT©NINJANERD 2025/2026. YEAR PUBLISHED 2025. COMPANY REGISTRATION NUMBER: 619652435. TERMS OF USE. PRIVACY
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