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Exam (elaborations)

This Pipefitter STAR Exam study guide provides the latest, most comprehensive practice questions and answers for individuals preparing for the STAR certification. Covers essential pipefitting knowledge, safety standards, codes, and practical problem-solvi

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This Pipefitter STAR Exam study guide provides the latest, most comprehensive practice questions and answers for individuals preparing for the STAR certification. Covers essential pipefitting knowledge, safety standards, codes, and practical problem-solving scenarios for both apprentices and journeymen. Ideal for anyone seeking to pass the STAR exam efficiently while mastering core pipefitting concepts and industry regulations.

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Uploaded on
November 27, 2025
Number of pages
61
Written in
2025/2026
Type
Exam (elaborations)
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Questions & answers

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Pipefitter Star Exam Most Recent exam COMPLETE (2026) EXAM
Page | 1
Questions and Answers (Verified Answers) (Latest Update 2026)
Graded A+

1. A pipe labeled “SCH 80” refers to its:

A. Length
B. Outside diameter
C. Wall thickness schedule
D. Pressure rating

Rationale:
“Schedule” refers to wall thickness; higher schedule = thicker wall.


2. What is the takeoff for a 90° long-radius elbow?

A. Equal to pipe diameter
B. 1 × pipe radius
C. 1.5 × the nominal pipe size
D. 2 × the pipe diameter

Rationale:
LR elbows have a radius of 1.5 × NPS.


3. A socket-weld joint requires what preparation before welding?

A. Beveling
B. Threading
C. 1/16" expansion gap
D. No gap


4. Which tool is used to check pipe slope for drainage?

A. Pipe wrap
B. Feeler gauge
C. Torpedo level
D. Feeler level


EXAMPREPMASTER

, 5. “NPS” stands for:

A. Nominal pipe section
B. Normal pressure standard
C. Nominal pipe size
Page | 2 D. National pipe schedule



6. Which flange type allows the pipe to be rotated for bolt alignment?

A. Socket weld
B. Slip-on
C. Weld neck
D. Orifice


7. A pipefitter uses a “center-to-end” dimension to:

A. Find pipe weight
B. Layout fittings
C. Cut threads
D. Calibrate levels


8. The purpose of a reducer is to:

A. Support piping
B. Change flow direction
C. Transition between two different diameters
D. Add pressure


9. Victaulic couplings are used for:

A. Welding only
B. Grooved piping systems
C. Solder systems
D. PVC only


10. The most accurate tool for pipe length measurements is the:

A. Folding rule
B. Steel tape

EXAMPREPMASTER

, C. Cloth tape
D. Tadpole


11. What does “API 5L” refer to?
Page | 3
A. ASME boiler code
B. API fire rules
C. Line pipe specification
D. Pipe threading rules


12. You must NEVER use Teflon tape on:

A. Water lines
B. Steam lines
C. Instrument air fittings
D. Flanged joints

Rationale:
Flanged joints seal with gaskets, not tape.


13. A 45° elbow changes direction by:

A. 30 degrees
B. 45 degrees
C. 60 degrees
D. 90 degrees


14. A pipe thread is designated “NPT.” It means:

A. National pipe thread (tapered)
B. National parallel thread
C. Normal pipe type
D. North pipe taper


15. When installing valves, the arrow on the body indicates:

A. Temperature
B. Flow direction
C. Pressure
D. Seating depth

EXAMPREPMASTER

, 16. A “hot tap” is used to:

A. Weld directly on stainless steel
B. Tap into a live pressurized line
Page | 4 C. Repair pipe schedules
D. Heat-treat welds


17. Pipe hangers must be spaced based on:

A. Pipe color
B. Pipe weight & diameter
C. Pipe manufacturer
D. Insulation thickness


18. What is the main advantage of a weld-neck flange?

A. Cheaper
B. Easiest to install
C. Best for high pressure & stress
D. Rotates freely


19. A pipefitter uses a “pipe wrap” for:

A. Cutting grooves
B. Making straight marks around pipe
C. Testing pressure
D. Leveling supports


20. Hydrostatic testing uses:

A. Air
B. Steam
C. Water
D. Nitrogen


21. A 2" schedule 40 pipe always has:

A. Same wall thickness as SCH 80
B. Same OD, different wall thickness
EXAMPREPMASTER

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