1|Page
SACA Questions with 100% Correct Answers
Sort- idenfies and removes items that are not needed, organizes
the remaining to frequency of use.
straighten- organize to refuce wasted steps, motion and time
shine- clean workspace
standarize- sets best practices, created a reusable progess for
everyone
sustain-training, methods and discipline to keep the program
going - ANSWER what does each s in 5s stand for?
1. Excess inventory- finished, work in process, or raw material
that is not needed for the next operation or customer
2. Over production- making more than is needed for the next
operation or customer
3. over-processing- adding work to a part that has no value to
the customer
4. waiting
5. underutilized people- people not used to their full potential
6. nonconforming product- rework or scrap - ANSWER Eight
Deadly Wastes
,2|Page
value add is what adds to a product based on customer
requirements
waste is not value added - ANSWER difference between value
added and non-value added activities?
smooth and level production - ANSWER what is heiunka
spreading the workload across work stations - ANSWER explain
line balancing
highest quality, lowest cost, shortest lead time - ANSWER steps
to lean
stable operations
standardization of best practices - ANSWER foundation of lean
just in time production
increased quality (jidoka)
continuous improvement - ANSWER after the foundation of
lean is established
, 3|Page
tools
- additive manufacturing
-industrial robots
-modeling and simulation
techniques
-lean manufacturing
-SPC
-sic sigma - ANSWER three examples in of advanced
manufacturing in tools and techniques
function- what does the product do
form- what does the product looks like
fit- how it connects to sub-assemblies or other products
design for manufacturing- how to make it
recognition or internal and external customers - ANSWER role
of product design in advanced manufacturing
product design
process management
production management - ANSWER three impacts of computers
on advanced manufacturing besides automation
SACA Questions with 100% Correct Answers
Sort- idenfies and removes items that are not needed, organizes
the remaining to frequency of use.
straighten- organize to refuce wasted steps, motion and time
shine- clean workspace
standarize- sets best practices, created a reusable progess for
everyone
sustain-training, methods and discipline to keep the program
going - ANSWER what does each s in 5s stand for?
1. Excess inventory- finished, work in process, or raw material
that is not needed for the next operation or customer
2. Over production- making more than is needed for the next
operation or customer
3. over-processing- adding work to a part that has no value to
the customer
4. waiting
5. underutilized people- people not used to their full potential
6. nonconforming product- rework or scrap - ANSWER Eight
Deadly Wastes
,2|Page
value add is what adds to a product based on customer
requirements
waste is not value added - ANSWER difference between value
added and non-value added activities?
smooth and level production - ANSWER what is heiunka
spreading the workload across work stations - ANSWER explain
line balancing
highest quality, lowest cost, shortest lead time - ANSWER steps
to lean
stable operations
standardization of best practices - ANSWER foundation of lean
just in time production
increased quality (jidoka)
continuous improvement - ANSWER after the foundation of
lean is established
, 3|Page
tools
- additive manufacturing
-industrial robots
-modeling and simulation
techniques
-lean manufacturing
-SPC
-sic sigma - ANSWER three examples in of advanced
manufacturing in tools and techniques
function- what does the product do
form- what does the product looks like
fit- how it connects to sub-assemblies or other products
design for manufacturing- how to make it
recognition or internal and external customers - ANSWER role
of product design in advanced manufacturing
product design
process management
production management - ANSWER three impacts of computers
on advanced manufacturing besides automation
