Non structural analysis and body repairs ASE Exam Practice Questions and Answers (100% Pass)

Non structural analysis and body repairs ASE Exam Practice Questions and Answers (100% Pass) Outer bodies - Answer️️ -Form the exterior panels What outer bodies are usually bolted on? - Answer️️ -Fenders doors, hoods and deck lids What outer bodies are usually welded or bonded on? - Answer️️ - Quarter panels and door skins Why is it important that the exterior panels be replaced properly? - Answer️️ -So that the consumer is satisfied, that the vehicle meets pre-loss condiotnd so that the vehicle systems work properly What is an advantage of bolted on panels? - Answer️️ -They offer technician room to make adjustments What size the disadvantage of a tighter build tolerance? - Answer️️ -There is less room for adjustments What is the downside to having less room for adjustments? - Answer️️ -There is less room for error What is the build tolerance of many modern vehicles? - Answer️️ - Less than 1 millimeter ©SOPHIABENNET@2024/2025 Wednesday, August 21, 2024 12:13 PM 2 What is the purpose of applying multiple layers of 2 inch masking tape to the undamaged panels? - Answer️️ -To protect adjacent undamaged panels How is this tape applied? - Answer️️ -It is applied in a way that it will partially cover the gap between the two panels What size the first decision made when assessing a repair? - Answer️️ -Determining the substrate of the outer body What can you use to determine if the substrate is steel or aluminum? - Answer️️ -A magnet Name 4 downsides of aluminum panels - Answer️️ -1)They are expensive to purchase and replace. 2)They also don't lend themselves to straightening techniques. 3)They don't have "memory" and don't readily return to their former shape. 4)They also crack more easily. What are doors skins made of? - Answer️️ -Sheet metal or plastic that is slightly larger than the door frame What should be done if the door skin has been severely damaged? - Answer️️ -It should be replaced Should a damaged door intrusion beam be straightened? - Answer️️ -No- under no circumstances ©SOPHIABENNET@2024/2025 Wednesday, August 21, 2024 12:13 PM 3 What should be done if the ultra-high strenuous steel door intrusion beam is damaged ? - Answer️️ -The door beam must be replaced following the manufacturers guidelines What does UHSS stand for? - Answer️️ -ultra-high strenuous steel What should you do if you can't with certainty identify the steel type of a part? - Answer️️ -Treat it as high strength steel What forms a hem flange? - Answer️️ -The edges of a metal door skin which wrap around the door frame How is the skin secured in metal door skin? - Answer️️ -It is secured by welds, adhesive or a combination of both What creates the bond between a plastic door skin and a door frame? - Answer️️ -An adhesive What are the steps that you should do when replacing a welded door skin? - Answer️️ -1)Remove the trim panel and disconnect any electrical component inside the door 2) remove all the hardware from door 3) remove glass and then remove door from vehi