Quality Inspections and Audits 28 Questions with Verified Answers,100% CORRECT

Quality Inspections and Audits 28 Questions with Verified Answers - Corrective actions were taken and are effective - CORRECT ANSWER An auditor must perform the follow up and closure of an audit by verifying __________. - Plans to fix the problem later - Corrective actions were taken and are effective - The invoice was paid - Samples were approved - Audit checklist - CORRECT ANSWER Note organization, ensuring consistency, and keeping items from being missed, are all benefits of a(n) __________. - Audit checklist - Capability chart - Frequency chart - Histogram - Randomly - CORRECT ANSWER Parts are inspected __________ to make sure the typical characteristics of a produced parts are found. - In small lots - In large lots - At only one time each shift - Randomly - Process specifications - CORRECT ANSWER When the customer's material requirements change, a process audit should be performed to review __________. - Scrap reports - Delivery address - Process specifications - The HSE system - Quality audit - CORRECT ANSWER Ensuring policies and procedures are being followed, customer requirements are met, and identifying opportunities for improvement are goals of a(n) __________. - In line product inspection - Employee orientation - Quality audit - Frequency report - Quality audit - CORRECT ANSWER The calibration of instruments and measurement devices is typically checked as part of a __________. - Product cost analysis - Quality audit - Management analysis - Team quality meeting - Rejected parts - CORRECT ANSWER Scrap, rework, or return to vendor are three ways to route __________. - Engineering test parts - Acceptable parts - Rejected parts - PPAP parts - Quality assurance audit - CORRECT ANSWER To perform an end-item inspection of a product is a type of __________. - Safety audit - Training report - Tool calibration - Quality assurance audit - Completed corrective actions taken - CORRECT ANSWER After a quality audit, the audit follow-up report is prepared to address __________ upon returning at a later date. - Customer concerns - Completed corrective actions taken - Safety failures - SPC data - Raw material / final customer - CORRECT ANSWER Product traceability is the ability to track products from __________ to __________ and is very critical to improving any quality issues that may arise. - Assembly / inspection - Raw material / shipping - Purchasing / assembly - Raw material / final customer - In conformance - CORRECT ANSWER Accepted parts have been inspected and are __________ with specifications. - In conformance - In nonconformance - Out of conformance - In quarantine - Quality system audit - CORRECT ANSWER A __________ examines all the elements in a QMS to determine how appropriate and effective the entire system is as a whole. - Safety audit - Process audit - Quality system audit - Product control audit - End item product - CORRECT ANSWER The quality of the outgoing product can be measured directly with what kind of audit? - End item product - SPC - Random - Financial - Audit organization - CORRECT ANSWER A third-party __________ is independent and external to the organization being audited. - Security company - Audit organization - Shipping department - Control planner - It arrives with no certifications - CORRECT ANSWER A hold tag should always be put on a calibrated tools shipment if __________. - It arrives with no certifications - The supplier has had quality problems in the past - Production is backed up and doesn't need the tools - There is a better tool available for the job - Comparison of parts to a standard - CORRECT ANSWER What occurs when performing inspections during quality control data collection and analysis? - Counting of parts for inventory - Comparison of parts to a standard - Completion of engineering change notices - Review of employee performances - Include the problem in their report - CORRECT ANSWER Auditors should always __________ if the (a) problem has been corrected. - Include the problem in their report - Delete the problem from their report - Reschedule another audit to make sure the problem stays corrected - Stop their audit - Should see the collected data - CORRECT ANSWER Everyone involved with a quality check __________. - Does not need to see the collected data - Should ignore the collected data - Must submit a report on the collected data - Should see the collected data - Hold - CORRECT ANSWER When parts need further inspection they should be labeled as __________. - Okay to ship - Reject - Scrap - Hold - Quality process performance data reports - CORRECT ANSWER Everyone associated with production of quality products should receive __________. - Root cause analysis - Corrective action reports - Histograms - Quality process performance data reports - Material review board - CORRECT ANSWER What group reviews items that are on hold or non-conforming? - Material review board - Auditors - Inspectors - Controller - Process control audit - CORRECT ANSWER To determine how capable and effective a process is, a __________ should be performed. - Process status analysis - Product calibration - Process control audit - Personal evaluation - High cost, low volume - CORRECT ANSWER One hundred percent inspection may be required for certain __________ products. - Low cost, high volume - High cost, low volume - Highly capable - Low defect - Stored data reports - CORRECT ANSWER __________ should be destroyed after specified time limits. - Stored data reports - Customer contact information - Tool calibration certifications - Sales tax records - Checklist - CORRECT ANSWER Results are more uniform if a __________ is used during an in-process audit. - Priority list - Checklist - Root cause analysis - MSDS sheet - Inspection Documentation Forms - CORRECT ANSWER __________ include the standards and specifications for conformance and results of the inspection. - Corrective action reports - Inspection Documentation Forms - Engineering Change Notices - Performance Evaluation Reports - Raw material controls - CORRECT ANSWER Manufacturers use __________ to avoid use of the wrong material in a process, issuance of the wrong material from stock and material test failures. - Control charts - Production controls - Manufacturing Resource Planning - Raw material controls - Sampling plans - CORRECT ANSWER A frequency chart is typically used to establish __________. - Sampling plans - Maintenance updates - Predictive maintenance program - Process capability