LEAN BRONZE CERTIFICATION CORE MAIN
QUESTIONS AND ANSWERS SET A+
✔✔In a lean factory, which of the following would you expect to see? - ✔✔lowest level
possible decision making
✔✔Kanban (pull signal) that specifies the kind and quantity of product that the
downstream process may pull out is known as - ✔✔withdrawal kanban
✔✔Which of the following is the BEST definition of Jidoka? (automation with human
touch) - ✔✔Intelligent workers and machines identifying errors and taking quick
countermeasures
✔✔In its purest form, when items are processed and moved directly from one process
to the next one piece at a time, it is known as - ✔✔continuous flow
✔✔Which one of the following is a true statement? - ✔✔Cross training increases
flexibility of an organization
✔✔The amount of stock kept on hand to compensated for variation in supplier lead time
and upstream processes is known as - ✔✔safety stock
✔✔Which of the following charts is NOT used to document standardized work? -
✔✔Operator Work Balance Chart
✔✔The pacemaker process is the : - ✔✔process where production is scheduled
✔✔Which of the following layout types would a lean organization prefer? - ✔✔cells
✔✔The third S in a 5S system, seiso (scurf) is more than cleaning because it: - ✔✔is a
form of checking and can help operators uncover problems
, ✔✔The basis of the Toyota Production System is: - ✔✔The complete elimination of
waste
✔✔Which of the following statements is true? - ✔✔Supermarkets control production
where continuous flow does not extend upstream
✔✔A commonality between sports and work is the continuing need for? - ✔✔practice
and training
✔✔A Value Stream Map is a tool to: - ✔✔assist you in identifying and eliminating all
forms of waste
✔✔The takt time number means: - ✔✔a product must be produced every time "X "
seconds to meet customer demand
✔✔A lean system requires humility, respect for people and: - ✔✔life- long learning
✔✔Kanban is a tool to support - ✔✔just in time
✔✔One-piece-flow makes all of the following possible EXCEPT: - ✔✔increased
utilization
✔✔In the "House of Lean Production" diagram, the foundation of the lean system is: -
✔✔stability and standardization
✔✔Managers in lean organizations understand they exist to: - ✔✔provide support to the
workers based on the specific needs of the worksite
✔✔Pitch has to do with the - ✔✔number of parts being conveyed
✔✔A lean organization strives to create: - ✔✔A population of problem solvers
✔✔Which of the following is NOT associated with overproduction? - ✔✔Shorter lead-
times
✔✔Which of the following is reflected on a Value Stream Map? - ✔✔Material Stagnation
✔✔Lean Organizations strive for: - ✔✔multi skilled workers
✔✔A production Kanban is a signal to: - ✔✔authorize production
✔✔The capacity of a process is limited by the : - ✔✔bottleneck operation
QUESTIONS AND ANSWERS SET A+
✔✔In a lean factory, which of the following would you expect to see? - ✔✔lowest level
possible decision making
✔✔Kanban (pull signal) that specifies the kind and quantity of product that the
downstream process may pull out is known as - ✔✔withdrawal kanban
✔✔Which of the following is the BEST definition of Jidoka? (automation with human
touch) - ✔✔Intelligent workers and machines identifying errors and taking quick
countermeasures
✔✔In its purest form, when items are processed and moved directly from one process
to the next one piece at a time, it is known as - ✔✔continuous flow
✔✔Which one of the following is a true statement? - ✔✔Cross training increases
flexibility of an organization
✔✔The amount of stock kept on hand to compensated for variation in supplier lead time
and upstream processes is known as - ✔✔safety stock
✔✔Which of the following charts is NOT used to document standardized work? -
✔✔Operator Work Balance Chart
✔✔The pacemaker process is the : - ✔✔process where production is scheduled
✔✔Which of the following layout types would a lean organization prefer? - ✔✔cells
✔✔The third S in a 5S system, seiso (scurf) is more than cleaning because it: - ✔✔is a
form of checking and can help operators uncover problems
, ✔✔The basis of the Toyota Production System is: - ✔✔The complete elimination of
waste
✔✔Which of the following statements is true? - ✔✔Supermarkets control production
where continuous flow does not extend upstream
✔✔A commonality between sports and work is the continuing need for? - ✔✔practice
and training
✔✔A Value Stream Map is a tool to: - ✔✔assist you in identifying and eliminating all
forms of waste
✔✔The takt time number means: - ✔✔a product must be produced every time "X "
seconds to meet customer demand
✔✔A lean system requires humility, respect for people and: - ✔✔life- long learning
✔✔Kanban is a tool to support - ✔✔just in time
✔✔One-piece-flow makes all of the following possible EXCEPT: - ✔✔increased
utilization
✔✔In the "House of Lean Production" diagram, the foundation of the lean system is: -
✔✔stability and standardization
✔✔Managers in lean organizations understand they exist to: - ✔✔provide support to the
workers based on the specific needs of the worksite
✔✔Pitch has to do with the - ✔✔number of parts being conveyed
✔✔A lean organization strives to create: - ✔✔A population of problem solvers
✔✔Which of the following is NOT associated with overproduction? - ✔✔Shorter lead-
times
✔✔Which of the following is reflected on a Value Stream Map? - ✔✔Material Stagnation
✔✔Lean Organizations strive for: - ✔✔multi skilled workers
✔✔A production Kanban is a signal to: - ✔✔authorize production
✔✔The capacity of a process is limited by the : - ✔✔bottleneck operation
