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Exam (elaborations)

Boiler Exam Practice Tests – Complete Preparation Guide with Practice Questions & Verified Answers

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This comprehensive collection of Boiler Exam Practice Tests provides everything aspiring boiler operators and technicians need to prepare effectively for certification and licensing exams. The material covers essential topics including boiler operation, safety protocols, pressure vessels, steam generation, combustion principles, thermodynamics, instrumentation, maintenance procedures, and emergency troubleshooting. Each practice test is designed to simulate real exam conditions and includes fully verified answers with explanations, helping learners understand mistakes and reinforce key concepts. Structured for self-study or group review, this resource allows students and professionals to build confidence, improve problem-solving skills, and ensure they are fully prepared to pass their boiler certification exams. Ideal for entry-level and experienced operators alike, it is a must-have tool for anyone seeking success in boiler licensing and safety assessments. Boiler Exam, Boiler Practice Tests, Boiler Certification, Boiler Operator Exam, Steam Boilers, Boiler Safety, Pressure Vessels, Combustion Principles, Thermodynamics, Instrumentation, Maintenance Procedures, Exam Practice Questions, Verified Answers, Boiler Licensing Prep

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Institution
Boiler Operation
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Boiler Operation

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Uploaded on
January 25, 2026
Number of pages
51
Written in
2024/2025
Type
Exam (elaborations)
Contains
Questions & answers

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Boiler Exam Practice Tests
1. removes sludge and sediment from the mud drum

Answer The bottom blowdown on a boiler .


2. outside diameter

Answer Boiler tubes are sized using the .


3. tin

Answer A boiler fusible plug is brass or bronze with a core of .


4. hairline cracks in the refractory

Answer Spalling in a boiler refers to .


5. 34.5

Answer Boiler horsepower is the evaporation of lb of water/hr from and at a feedwater temperature of 212°F.


6. steam temperature

Answer A siphon installed between the boiler and the pressure gauge protects the Bourdon tube from .

7. 10 to 11.5




, Answer The pH of the boiler water should be .


8. steam leaving the boiler

Answer The boiler superheater raises the temperature of the .


9. feedwater

Answer An economizer is used to preheat .


10. oily waste rags

Answer Fires caused by spontaneous combustion would probably start in the .


11. dirty strainers

Answer A high suction reading on the fuel oil pressure gauge indicates .


12. try cock

Answer The is a secondary means of determining boiler water level.


13. pyrometer

Answer A(n) is used to measure furnace temperature.


14. 1 ½

Answer The range of a boiler pressure gauge must not be less than times the safety valve setting.


,15. prevent formation of scale

Answer Boiler feedwater is chemically treated to .


16. deadweight tester

Answer Pressure gauges are calibrated with a(n) .


17. inside tube surface

Answer In a firetube boiler, soot settles on the .


18. complete

Answer Carbon dioxide in the flue gas is a sign of combustion.


19. incomplete

Answer Carbon monoxide in the flue gas is a sign of combustion.


20. Globe

Answer valves should be used for throttling service.


21. a dirty heating surface

Answer A gradual increase in chimney temperature indicates .


22. 1 ½


, Answer The pressure applied on the boiler during a hydrostatic test is times the MAWP.


23. 6

Answer Boiler safety valve capacity must be such that the steam pressure can never go higher than % above the

MAWP.

24. decreased

Answer As fuel oil is heated, its viscosity is .


25. 6

Answer No. fuel oil has the highest Btu content per gallon.


26. T

Answer T/F All steam boilers must have one or more safety valves.


27. T

Answer T/F An open feedwater heater vents gases to the atmosphere.


28. F

Answer T/F A hydrostatic test will determine whether a steam boiler has suflcient relieving capacity.


29. T

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