EXAM QUESTION AND CORRECT ANSWERS
(VERIFIED ANSWERS) PLUS RATIONALES Q & A
2026 |INSTANT DOWNLOAD PDF
1. What is the primary purpose of a welding inspection?
A. To check the aesthetic appearance of welds
B. To ensure the weld meets safety and quality standards
C. To determine the speed of welding
D. To replace welders
Rationale: Welding inspections verify integrity, quality, and
safety of welded joints.
Correct Answer: B
2. Which of the following are common types of welding
defects?
A. Porosity
B. Undercut
C. Cracks
D. All of the above
Rationale: Porosity, undercuts, and cracks are all defects that
compromise weld quality.
Correct Answer: D
,3. What does NDE stand for in welding inspection?
A. Non-Destructive Examination
B. National Department of Engineering
C. New Design Evaluation
D. Non-Destructive Engineering
Rationale: NDE refers to techniques that test welds without
damaging the material.
Correct Answer: A
4. Which NDE methods are commonly used in welding
inspection?
A. Radiographic Testing (RT)
B. Ultrasonic Testing (UT)
C. Magnetic Particle Testing (MT)
D. All of the above
Rationale: RT, UT, and MT are standard NDE techniques for
weld evaluation.
Correct Answer: D
5. What is the main purpose of preheating metal before
welding?
A. To make it shiny
B. To prevent cracking and reduce residual stress
,C. To increase welding speed
D. To change metal color
Rationale: Preheating reduces thermal gradients, minimizing
cracks and distortion.
Correct Answer: B
6. Which welding process uses a consumable electrode with
shielding gas?
A. SMAW (Stick)
B. GTAW (TIG)
C. GMAW (MIG)
D. Oxy-Acetylene
Rationale: GMAW uses a continuously fed consumable
electrode and shielding gas.
Correct Answer: C
7. What does the term “WPS” refer to in welding?
A. Welding Procedure Specification
B. Welding Performance Standard
C. Work Place Safety
D. Welded Plate Section
Rationale: WPS defines the proper welding process,
parameters, and materials.
Correct Answer: A
, 8. Which of the following can cause undercut in a weld?
A. High welding current
B. Improper electrode angle
C. Fast travel speed
D. All of the above
Rationale: Excessive heat, wrong angles, and speed can remove
base metal, causing undercuts.
Correct Answer: D
9. Which welding process is known for producing high-quality,
precise welds but is slower?
A. SMAW
B. GTAW (TIG)
C. FCAW
D. GMAW
Rationale: GTAW provides precise control, producing clean,
high-quality welds.
Correct Answer: B
10. What is the function of a filler metal in welding?
A. To increase heat
B. To join two metals together