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NACE CIP Level 1 Study Guide Questions and Answers | Latest Version | 2025/2026 | Correct & Verified

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NACE CIP Level 1 Study Guide Questions and Answers | Latest Version | 2025/2026 | Correct & Verified What is the primary responsibility of a NACE CIP Level 1 inspector? To observe coating work and report whether it meets the project specification. Why is surface cleanliness critical before coating application? Contaminants can prevent proper coating adhesion and lead to premature failure. What does “as-received condition” refer to in coating inspection? The condition of the substrate before any surface preparation begins. What is mill scale and why is it a concern? Mill scale is a hard oxide layer on steel that can cause coating failure if not removed. What is the main purpose of abrasive blasting? To clean the surface and create a profile that promotes coating adhesion. What is surface profile in coating inspection? The roughness pattern created on a surface to help coatings bond properly. Why is moisture on steel dangerous before coating? 2 It can cause poor adhesion and corrosion under the coating. What does a hygrometer measure? Relative humidity in the surrounding air. Why must surface temperature be above the dew point? To prevent condensation from forming on the substrate. What is dew point? The temperature at which moisture in the air condenses into liquid. Why is solvent cleaning performed before blasting? To remove oil and grease that blasting alone cannot eliminate. What is flash rust? Rapid formation of rust on freshly cleaned steel when moisture is present. Why must flash rust be addressed before coating? It can interfere with coating adhesion and performance. What is the function of a primer? To promote adhesion and provide initial corrosion protection. 3 What does DFT stand for in coating inspection? Dry film thickness. Why is dry film thickness important? It ensures the coating provides adequate protection and meets specifications. What tool is commonly used to measure dry film thickness on steel? A magnetic thickness gauge. What is wet film thickness? The thickness of the coating immediately after application. Why is wet film thickness measured? To help ensure the final dry film thickness will meet requirements. What is a coating system? A combination of primer, intermediate, and topcoat layers. What is the purpose of an intermediate coat? To build thickness and enhance barrier protection. 4 What is the main role of a topcoat? To provide weather, UV, and chemical resistance. What does curing mean in coating application? The process by which a coating hardens and develops its properties. Why is overcoating too soon a problem? It can trap solvents and cause coating defects. What is solvent entrapment? Retention of solvents in the coating film due to improper curing. What is blistering in coatings? Raised areas caused by trapped moisture or gases beneath the coating. What causes pinholing in coatings? Air or solvent escaping from the coating

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NACE CIP Level 1 Study Guide
Questions and Answers | Latest
Version | 2025/2026 | Correct & Verified
What is the primary responsibility of a NACE CIP Level 1 inspector?

✔✔To observe coating work and report whether it meets the project specification.



Why is surface cleanliness critical before coating application?

✔✔Contaminants can prevent proper coating adhesion and lead to premature failure.



What does “as-received condition” refer to in coating inspection?

✔✔The condition of the substrate before any surface preparation begins.



What is mill scale and why is it a concern?

✔✔Mill scale is a hard oxide layer on steel that can cause coating failure if not removed.



What is the main purpose of abrasive blasting?

✔✔To clean the surface and create a profile that promotes coating adhesion.



What is surface profile in coating inspection?

✔✔The roughness pattern created on a surface to help coatings bond properly.



Why is moisture on steel dangerous before coating?
1

,✔✔It can cause poor adhesion and corrosion under the coating.



What does a hygrometer measure?

✔✔Relative humidity in the surrounding air.



Why must surface temperature be above the dew point?

✔✔To prevent condensation from forming on the substrate.



What is dew point?

✔✔The temperature at which moisture in the air condenses into liquid.



Why is solvent cleaning performed before blasting?

✔✔To remove oil and grease that blasting alone cannot eliminate.



What is flash rust?

✔✔Rapid formation of rust on freshly cleaned steel when moisture is present.



Why must flash rust be addressed before coating?

✔✔It can interfere with coating adhesion and performance.



What is the function of a primer?

✔✔To promote adhesion and provide initial corrosion protection.


2

, What does DFT stand for in coating inspection?

✔✔Dry film thickness.



Why is dry film thickness important?

✔✔It ensures the coating provides adequate protection and meets specifications.



What tool is commonly used to measure dry film thickness on steel?

✔✔A magnetic thickness gauge.



What is wet film thickness?

✔✔The thickness of the coating immediately after application.



Why is wet film thickness measured?

✔✔To help ensure the final dry film thickness will meet requirements.



What is a coating system?

✔✔A combination of primer, intermediate, and topcoat layers.



What is the purpose of an intermediate coat?

✔✔To build thickness and enhance barrier protection.




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