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Power Engineering 2A2 | 180+ Solved Questions on Preventive Maintenance, NDT, Piping Stress, Project Scheduling & Costing | 2025/2026

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This comprehensive study guide presents 180+ fully answered and reviewed multiple-choice questions designed for the Power Engineering 2A2 exam for the 2025/2026 session. Developed for students and professionals preparing for 2nd Class Power Engineering certification, this document focuses on the operational, technical, economic, and maintenance-related aspects required in modern industrial and utility plant environments. Key areas of focus: Preventive and Predictive Maintenance: CMMS systems, vibration monitoring, thermal imaging, failure analysis, lubrication management Piping Systems and Stress Analysis: expansion loops, pipe supports (rollers, shoes), flanges, gaskets, pipe materials, and anchoring strategies Nondestructive Testing (NDT): visual inspection, magnetic particle, ultrasonic, radiographic, and dye penetrant testing standards and techniques Project Scheduling & Management: Gantt charts, CPM, slack time, float, resource allocation, bid specifications, commissioning sequences Cost Estimation & Engineering Economics: cost classifications, depreciation, NPV/ROI, budgeting, capital vs. operating expenses Construction & Contracting: contract types (lump sum, unit price, cost plus), tendering processes, contractor obligations, QA/QC documentation Welding & Fabrication: weld types and symbols, stress zones, inspection criteria, safety hazards in welding operations Safety & Compliance: equipment hazard analysis, documentation standards, inspection protocols, testing regulations, recordkeeping This document is ideal for: Power Engineering students targeting 2nd Class certification Mechanical maintenance technicians and engineers in industrial facilities Project supervisors and reliability professionals needing exam-focused revision Instructors preparing review material for advanced power engineering courses Designed to match current certification standards, this high-yield resource supports real-world applications and exam excellence. Keywords: Power Engineering 2A2, preventive maintenance, predictive maintenance, piping design, pipe stress, NDT methods, vibration analysis, Gantt chart, CPM, welding inspection, cost estimation, project scheduling, engineering economics, slack and float, QA/QC, capital budgeting, commissioning process

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Uploaded on
December 3, 2025
Number of pages
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Written in
2025/2026
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Power Engineering 2A2 - Part 1
2025/2026 Exam Questions with 100%
Correct Answers | Latest Update



3 defined groups/categories of Metallurgy? - 🧠ANSWER ✔✔- Extractive


- Mechanical

- Physical


Define 'Extractive' Metallurgy. - 🧠ANSWER ✔✔- The study of extraction

and purification of metals from their ores. This includes a stepped process

which can utilize Pyrometallurgy, Hydrometallurgy or Electrometallurgy


Define Pyrometallurgy: - 🧠ANSWER ✔✔- Melting the ore in a furnace to

release the metal

,Define Hydrometallurgy: - 🧠ANSWER ✔✔- Dissolving the metal from the

ore and recovering it as a powder


Define Electrometallurgy: - 🧠ANSWER ✔✔- Dissolving the metal from the

ore with the use of electricity, plate the metal out of solution


What is Mechanical Metallurgy? - 🧠ANSWER ✔✔- The study of the

techniques and mechanical forces that shape and make finished forms of

metal

- The study of the effects of stress, time and temperature


What is Physical Metallurgy? - 🧠ANSWER ✔✔- The study of the structure

of metals - property of metals are intimately related to their structures

- The physical metallurgy - or structure of a metal - can be changed by

modifying chemical composition, alloys and heat treatments


General characteristics of 'Metals'? - 🧠ANSWER ✔✔- Good conductors of

heat and electricity

- Generally malleable and ductile

- Occur naturally in ores in the form of chemical compounds such as

sulphides or oxides

,What are Noble Metals? - 🧠ANSWER ✔✔- A metal that resists chemical

action and does not corrode or oxidize, and is not easily attacked by acids

Metals can exist in 3 common physical states depending on what? -

🧠ANSWER ✔✔Temperature and pressure


Describe 'latent heat of fusion' in relation to metals. - 🧠ANSWER ✔✔- Het

energy is added until temperature no longer increases and the cohesive

bonds holding the individual atoms together break. This causes the metal

to melt.


The main concern with metallurgy and industry is...? - 🧠ANSWER ✔✔- The

complexity of the solid-to liquid-to solid phase changes metals go through

as they are refined

- The chemical and physical properties exhibited by them during these

transitions

Define 'Unit Cells' in relation to the atomic structure of metals. - 🧠ANSWER

✔✔- When a metal changes state from molten to solid, the rigid atomic

structure of the atoms settles in 1 of 3 possible configurations:

1) Face-centered cubic (FCC) unit cells

2) Body-centered cubic (BCC) unit cells
3
COPYRIGHT©JOSHCLAY 2025/2026. YEAR PUBLISHED 2025. COMPANY REGISTRATION NUMBER: 619652435. TERMS OF USE. PRIVACY
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, 3) Close Packed Hexagonal (CPH) unit cells


Face-centered Cubic (FCC) unit cells? - 🧠ANSWER ✔✔- 14 atoms make

up the FCC cell

- Properties include: high ductility, low shear, low tensile strength, but good

thermal and electrical conductivity


Define Ductility: - 🧠ANSWER ✔✔- A measure of a metals ability to undergo

significant plastic deformation before rupture, which may be expressed as

elongation or percent area reduction from a tensile test.

- Often characterized by a materials ability to be stretched into a wire


Define Malleability: - 🧠ANSWER ✔✔- A materials ability to deform under

compressive stress; often characterized by a materials ability to form a thin

sheet by hammering or rolling - without fracture.

Both ductility and malleability are aspects of a materials...? - 🧠ANSWER

✔✔- Plasticity: the extent to which a solid material can be plastically

deformed without fracture

- The plasticity is dependant on temperature and pressure
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