1
NCCER Material Handling and Safety|
Retake Exam 2025| Questions and
Answers
One worker notices a pallet looks unstable on the forklift. What’s the safest next move before
lifting?
Stop and check the pallet’s load and balance, adjust if needed or re-stack it to avoid
tipping hazards.
A crane operator spots a power line near the load path during a lift. What’s the priority
action?
Halt the lift immediately and notify the supervisor, because contact with power lines is
super dangerous.
A forklift driver needs to move a long beam but it sticks out from the forks. What’s the best
way to handle this safely?
Secure the load with straps and keep the beam low while moving to maintain stability
and avoid hitting anything.
Why should you never ride on material handling equipment like forklifts or pallet jacks?
It’s unsafe because those machines aren’t built for passengers and it can cause serious
injury if you fall off.
, 2
During unloading, a worker spots a load shifting unexpectedly. What safety step should be
taken?
Stop the operation, clear the area, and re-secure the load before continuing to prevent
accidents.
A new employee is unsure about the maximum load capacity of a hoist. What’s the correct
action?
Check the equipment’s rated capacity on the label or manual before use to avoid
overloads.
While stacking materials, what is the risk of piling items too high or unevenly?
The stack can topple, causing injuries or damage, so keep stacks stable and within height
limits.
Why is wearing the correct PPE essential when handling materials?
PPE protects you from cuts, crush injuries, and chemical exposure during handling tasks.
A worker is moving heavy boxes manually and feels strain in the back. What’s a safer way to
handle this?
Use mechanical aids like dollies or ask for help to reduce risk of injury.
NCCER Material Handling and Safety|
Retake Exam 2025| Questions and
Answers
One worker notices a pallet looks unstable on the forklift. What’s the safest next move before
lifting?
Stop and check the pallet’s load and balance, adjust if needed or re-stack it to avoid
tipping hazards.
A crane operator spots a power line near the load path during a lift. What’s the priority
action?
Halt the lift immediately and notify the supervisor, because contact with power lines is
super dangerous.
A forklift driver needs to move a long beam but it sticks out from the forks. What’s the best
way to handle this safely?
Secure the load with straps and keep the beam low while moving to maintain stability
and avoid hitting anything.
Why should you never ride on material handling equipment like forklifts or pallet jacks?
It’s unsafe because those machines aren’t built for passengers and it can cause serious
injury if you fall off.
, 2
During unloading, a worker spots a load shifting unexpectedly. What safety step should be
taken?
Stop the operation, clear the area, and re-secure the load before continuing to prevent
accidents.
A new employee is unsure about the maximum load capacity of a hoist. What’s the correct
action?
Check the equipment’s rated capacity on the label or manual before use to avoid
overloads.
While stacking materials, what is the risk of piling items too high or unevenly?
The stack can topple, causing injuries or damage, so keep stacks stable and within height
limits.
Why is wearing the correct PPE essential when handling materials?
PPE protects you from cuts, crush injuries, and chemical exposure during handling tasks.
A worker is moving heavy boxes manually and feels strain in the back. What’s a safer way to
handle this?
Use mechanical aids like dollies or ask for help to reduce risk of injury.
