Unit 22, Assignment 3 - Forming and Assembling Fabrication Materials (P4, P5, M1, M2)

Assignment 3 Forming and Assembling Fabrication Materials Unit 22

In this 3rd assignment of unit 22, I will begin by describing how materials are formed before
they are assembled into a fabricated structure.

The fabricated structure I manufactured & assembled was Model Stock Car. Below are the
parts I manufactured & I will describe what materials & tools I used.
Part No. Part Name Required Material and Description
1 Bonnet 1 1.5mm, Aluminium (polished or painted)
2 Chassis 1 1.5mm, Aluminium (polished or painted)
3 Roof / Rear Panel 1 1.5mm, Aluminium (polished or painted)
4 Bonnet Trim 1 3mm, Coloured Acrylic (polished)
5 Grill 1 3mm, Coloured Acrylic (polished)
6 Grill Support 1 20 x 10 x 2mm, Aluminium Angle (polished)
7 Windscreen Support 1 20 x 10 x 2mm, Aluminium Angle (polished)
8 Windscreen 1 1.5mm, Aluminium (polished or painted)
9 Left Side Panel 1 1.5mm, Aluminium (polished or painted)
10 Right Side Panel 1 1.5mm, Aluminium (polished or painted)
11 Left Mudguard 1 1mm, Brass (polished)
12 Right Mudguard 1 1mm, Brass (polished)

Image on the right displays
Part No. 9, 10 (Left & Right
Side Panel), 8, 6 & 7. For these
five parts, I used the same
method & tools to complete
them, & they were:
- Steel Rule for accurate measurements
- Scribe to mark out the dimensions, where the holes
will need drilling & where it will need bending
- (Find proper name for the cutting ting) to cut as
accurately as I could to the markings I
made of the design, & then filed
excess brass.
- Compass to mark out accurate angles to file from within
the metal.
- Drilling Machine to drill all the holes (diameter of 3.5mm)
& made a larger hole where the gaps are in the centre, to
make it easier to file from inside.
- File & Round File to scrape off the metal to make the
gaps in the pieces.
- Sandpaper to smoothen the edges & make it more presentable.




P4 Fahim Mohammed

, Assignment 3 Forming and Assembling Fabrication Materials Unit 22

The picture on the left shows Part No. 11 & 12. The tools I used to
get my end design to what it looks like now was a:
- Scribe to mark out the dimensions, where the holes will
need drilling & where it will need bending.
- Steel Rule for accurate measurements.
- (Find proper name for the cutting ting) to cut as accurately
as I could to the markings I made of the design, & then file
excess brass.
- Compass to mark out accurate angles.
- File
- Hand Drill (with a drill-bit diameter of 3.5mm) to drill two
holes on each piece.
- Sandpaper to smoothen the edges & make it more
presentable.



For the Part No. 4 & 5, I used a:
- Pen to mark out the dimensions, where
the holes will need drilling & where it will
need bending.
- Steel Rule for accurate
measurements.
- Coping Saw to cut out of pieces.
- File to remove any unwanted
acrylic.
- Hand Drill (with a drill-bit of 4.5mm (for Part 5) & 3.5mm (for Part 4)).
- Sandpaper to smoothen the edges & make it more presentable.
I used the same tools for these three pieces (Part
No. 1,2 & 3), & they were a:
- Drilling Machine to drill all the holes
(diameter of 3.5mm) & made a larger hole where
the gaps are in the centre, so it can be filed
afterwards.
- Scribe to mark out the dimensions,
where the holes will need drilling & where it will
need bending.
- Steel Rule for accurate
measurements.
- (Find proper name for the cutting
ting) to cut as accurately as I could to the
markings I made of the design, & then file
excess brass.
- Compass to mark out accurate angles.
- File
- Sandpaper to smoothen the edges & make
it more presentable.




P4 Fahim Mohammed