LEAN BRONZE EXAM WITH
QUESTIONS AND ANSWERS
2.Given bthis bdata bset, bwhats bthe bfirst bpass byield b(FPY)?
Good bpieces b= b88
Scrap bpieces b= b10
Rework bpieces b= b2
Machine bUptime= b90% b- bcorrect banswer-(100-12)/100=88
3. bWhich bof bthe bfollowing bis bnot ba bcore belement bof bthe bToyota bProduction
bSystem? b- bcorrect banswer-Statistical bProcess bControl
4. bA btool bused bto bimplement ba bpull bsystem bis ba b______ b- bcorrect banswer-
Kanban
, 5. bThe bfirst bstep bin bvalue bstream bmapping bis balways bto: b- bcorrect banswer-
Identify bthe bcustomer band bdefine bvalue
6. bBatch bProcessing boften bcreates bthe bfollowing: b- bcorrect banswer-. bLonger
bIntervals
bQuality bIssues
bLonger bLeadtimes
* bAll bof bthe babove
7. bAnother bcommon bname bfor bthe bCause band bEffect b(Fishbone) bDiagram bis
bthe: b- bcorrect banswer-Ishikawa bDiagram
8. bThe bbook bthat bwas bwidely bcredited bwith bpopularizing blean bmanufacturing
bacross bNorth bAmerica bin bthe b1990s bwas bcalled: b- bcorrect banswer-The bMachine
bThat bChanged bthe bWorld
9. bHenry bFord's bideas bwere brevolutionary bfor bthe bmanufacturing bworld bbut
bFordism bwasn't bwithout bits bfaults. bWhich bof bthe bfollowing bare breasons bwhy
bFord's bproduction bmethods bwere bnot bsustainable? b- bcorrect banswer-Ford
bviewed bhis bemployees bas ba bvariable bexpense
Quality bwas bthe bjob bof bengineers b
Ford's bproduction blines bwere bnot bflexible
All bof bthe babove
10. bWhich bof bthe bfollowing bwastes bis btypically bviewed bas bthe bworst bform bof
bwaste? b- bcorrect banswer-Overproduction
11. bWhich bof bthe bfollowing bstatements bare btrue bregarding ban bA3? b- bcorrect
banswer-. bIt bis ba bproblem bsolving btool bthat bcan bbe bused bby bany bemployee bin
bthe bcompany
bIts ba bcoaching btool bbetween ba blearner band ba bteacher
bIt bis ba bdocument bA3 bsize bthat bhelps bcapture band bshare bknowledge bin ba
bstructured bway
bAll bof bthe babove
12. bWhat bevent bsparked bthe bcreation bof bthe bToyota bProduction bSystem? b-
bcorrect banswer-A bvisit bby ba bjapanese bengineer bto ba bFord bFactory
13. bUnderstanding bvalue bis ban bimportant bpart bof blean bmanuafacturing. bIndicate
bwhich bof bthe bfollowing bactivities bare bvalue badded: b- bcorrect banswer-Transform
bthe braw bmaterial
14. bAccording bto bPascal bDennis b(Lean bProduction bSimplified), bwhich bfactor bhas
bthe bgreatest bimpact bon bsafety? b- bcorrect banswer-Poor bErgonomics
15. bGiven bthat bmy bleadtime bis b8 bminutes, bI bmake b2 bcars bper bminute band bthe
baverage bvalue bof ba bcar bin bthe bassembly bprocess bis b$10,000, bwhat bis bmy
binventory bvalue bapproximately? b- bcorrect banswer-10000*2=20,000*8=160,000
QUESTIONS AND ANSWERS
2.Given bthis bdata bset, bwhats bthe bfirst bpass byield b(FPY)?
Good bpieces b= b88
Scrap bpieces b= b10
Rework bpieces b= b2
Machine bUptime= b90% b- bcorrect banswer-(100-12)/100=88
3. bWhich bof bthe bfollowing bis bnot ba bcore belement bof bthe bToyota bProduction
bSystem? b- bcorrect banswer-Statistical bProcess bControl
4. bA btool bused bto bimplement ba bpull bsystem bis ba b______ b- bcorrect banswer-
Kanban
, 5. bThe bfirst bstep bin bvalue bstream bmapping bis balways bto: b- bcorrect banswer-
Identify bthe bcustomer band bdefine bvalue
6. bBatch bProcessing boften bcreates bthe bfollowing: b- bcorrect banswer-. bLonger
bIntervals
bQuality bIssues
bLonger bLeadtimes
* bAll bof bthe babove
7. bAnother bcommon bname bfor bthe bCause band bEffect b(Fishbone) bDiagram bis
bthe: b- bcorrect banswer-Ishikawa bDiagram
8. bThe bbook bthat bwas bwidely bcredited bwith bpopularizing blean bmanufacturing
bacross bNorth bAmerica bin bthe b1990s bwas bcalled: b- bcorrect banswer-The bMachine
bThat bChanged bthe bWorld
9. bHenry bFord's bideas bwere brevolutionary bfor bthe bmanufacturing bworld bbut
bFordism bwasn't bwithout bits bfaults. bWhich bof bthe bfollowing bare breasons bwhy
bFord's bproduction bmethods bwere bnot bsustainable? b- bcorrect banswer-Ford
bviewed bhis bemployees bas ba bvariable bexpense
Quality bwas bthe bjob bof bengineers b
Ford's bproduction blines bwere bnot bflexible
All bof bthe babove
10. bWhich bof bthe bfollowing bwastes bis btypically bviewed bas bthe bworst bform bof
bwaste? b- bcorrect banswer-Overproduction
11. bWhich bof bthe bfollowing bstatements bare btrue bregarding ban bA3? b- bcorrect
banswer-. bIt bis ba bproblem bsolving btool bthat bcan bbe bused bby bany bemployee bin
bthe bcompany
bIts ba bcoaching btool bbetween ba blearner band ba bteacher
bIt bis ba bdocument bA3 bsize bthat bhelps bcapture band bshare bknowledge bin ba
bstructured bway
bAll bof bthe babove
12. bWhat bevent bsparked bthe bcreation bof bthe bToyota bProduction bSystem? b-
bcorrect banswer-A bvisit bby ba bjapanese bengineer bto ba bFord bFactory
13. bUnderstanding bvalue bis ban bimportant bpart bof blean bmanuafacturing. bIndicate
bwhich bof bthe bfollowing bactivities bare bvalue badded: b- bcorrect banswer-Transform
bthe braw bmaterial
14. bAccording bto bPascal bDennis b(Lean bProduction bSimplified), bwhich bfactor bhas
bthe bgreatest bimpact bon bsafety? b- bcorrect banswer-Poor bErgonomics
15. bGiven bthat bmy bleadtime bis b8 bminutes, bI bmake b2 bcars bper bminute band bthe
baverage bvalue bof ba bcar bin bthe bassembly bprocess bis b$10,000, bwhat bis bmy
binventory bvalue bapproximately? b- bcorrect banswer-10000*2=20,000*8=160,000
