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Power Engineering 4A – Unit 9: Plant Instrumentation Exam – Most Recent Study Guide & Practice Questions

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This Power Engineering 4A Unit 9 study guide covers plant instrumentation, including control systems, sensors, safety devices, and monitoring procedures essential for exam success. Includes high-yield practice questions, correct answers, and detailed rationales to help students master instrumentation principles in thermal and power plant operations. Perfect for apprentices, power engineering students, and professionals preparing for licensing or unit exams.

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2025/2026
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Power Engineering 4A - Unit 9 - Plant Instrumentation Most Recent exam
COMPLETE (2026) EXAM Questions and Answers (Verified Answers) (Latest
Page | 1
Update 2026)

1. What is the purpose of the primary element in an instrumentation system?

A. To transmit the output signal
B. To detect the process variable
C. To amplify the signal
D. To perform the final control action

Rationale:
The primary element senses the variable (pressure, temperature, etc.) and is the first part of the
measurement chain.


2. A standard pneumatic signal uses what pressure range?

A. 0–5 psi
B. 20–100 kPa (3–15 psi)
C. 40–80 kPa
D. 10–20 psi

Rationale:
Industrial pneumatic controllers and valves use 3–15 psi as a universal control signal.


3. A 4–20 mA signal represents:

A. Mechanical signal
B. Pneumatic pressure
C. Standard electrical analog signal
D. Hydraulic pressure

Rationale:
4–20 mA is the global standard for electrical instrumentation signaling.


4. Which type of control provides the fastest response to error?

A. Proportional
B. Integral
EXAMPREPMASTER

, C. Derivative (D) control
D. On/Off

Rationale:
Derivative control reacts to the rate of change, providing rapid correction.
Page | 2

5. A bourdon tube is used to measure:

A. Temperature
B. Flow
C. Pressure
D. Level

Rationale:
Bourdon tubes convert pressure into motion and are common in pressure gauges.


6. Thermocouples operate based on:

A. Change in resistance
B. Change in density
C. Seebeck effect (voltage from temperature difference)
D. Viscosity change

Rationale:
Thermocouples generate a voltage proportional to temperature differences.


7. An orifice plate measures flow by creating:

A. Turbulence
B. Heat
C. A pressure drop across a restriction (ΔP)
D. Electrical current

Rationale:
Flow is calculated using differential pressure across the orifice.


8. The final control element in most processes is the:

A. Sensor
B. Controller
C. Control valve
D. Transmitter
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, Rationale:
Valves implement the controller’s output by adjusting flow.


9. What does proportional band represent?
Page | 3
A. Temperature range of an RTD
B. Pressure range of the process
C. Range of error over which controller output changes proportionally
D. Flow range of the orifice plate

Rationale:
Proportional band is the span in which the controller regulates via proportional action.


10. A DP cell used for level measurement works by:

A. Measuring sound waves
B. Comparing pressures at bottom and top of vessel
C. Measuring light reflection
D. Weighing the tank

Rationale:
Level causes hydrostatic pressure differences, measured by DP cells.


11. Which device is most accurate for high-temperature measurement?

A. Thermistor
B. RTD
C. Thermocouple (Type K)
D. Dial thermometer

Rationale:
Thermocouples withstand extremely high temperatures.


12. A controller that cycles fully open and closed only is:

A. P controller
B. On/Off controller
C. PID controller
D. I controller

Rationale:
On/Off provides no proportional action—only two states.
EXAMPREPMASTER

, 13. A valve with equal percentage characteristic:

A. Opens fully with small signal
B. Provides constant change per signal
Page | 4 C. Gives small flow change at low opening, larger at high opening
D. Used for emergency shutdown

Rationale:
Equal percentage valves are used where flow increases exponentially with lift.


14. A pneumatic actuator uses what medium?

A. Steam
B. Compressed air
C. Oil
D. Water

Rationale:
Compressed air is the standard medium for control valves.


15. A pitot tube measures:

A. Static pressure
B. Dynamic pressure
C. Velocity head for flow measurement
D. Valve position

Rationale:
Pitot tubes measure velocity via dynamic pressure.


16. Purpose of a positioner on a control valve:

A. Measure flow
B. Amplify a pneumatic signal
C. Ensure valve moves to exact position commanded by controller
D. Record valve operation

Rationale:
Positioners improve valve accuracy and overcome friction.



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