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General Crane Safety Practice Exam 2025 – Study Questions & Answers

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Prepare for crane safety certification with this comprehensive General Crane Safety Practice Exam, featuring 100+ questions with correct answers and explanations. Ideal for construction workers, safety officers, and crane operators reviewing OSHA standards, load handling, and hazard prevention. Boost your knowledge, safety awareness, and exam readiness with this high-yield, easy-to-follow study resource.

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GENERAL CRANE SAFETY PRACTICE EXAM (1–180) Most
Recent exam COMPLETE (2026) EXAM Questions and Answers
(Verified Answers) (Latest Update ) Graded A+



GENERAL CRANE SAFETY PRACTICE EXAM (1–100)
(Mixed difficulty: OSHA, ASME, rigging, signaling, operations)


QUESTIONS 1–20
1. The most important reason for conducting a pre-operation inspection is to:

A. Save time during lifts
B. Reduce operator fatigue
C. Identify hazards before operation
D. Record crane hours
Rationale: Pre-operation inspections detect defects and hazards before lifting begins.


2. A crane boom moving unexpectedly is usually caused by:

A. Proper lubrication
B. Overheating hydraulic oil
C. Hydraulic system failure
D. A worn load chart
Rationale: Unintended boom movement indicates hydraulic malfunction.


3. According to OSHA, who is authorized to signal a crane?

A. Any employee nearby
B. Only the lift director
C. Only a designated and qualified signal person
D. The crane manufacturer
Rationale: OSHA requires a designated signal person trained and evaluated.




EXAMPREPMASTER

,4. Before lifting a load, the operator should FIRST:

A. Raise the load rapidly
B. Check that the hook is centered over the load
C. Extend the boom fully
D. Swing the crane before tensioning
Rationale: Side loading is dangerous; hook must be centered.


5. A shock load occurs when:

A. A load is lifted slowly
B. A load is swung gently
C. A load is jerked suddenly
D. A load is lowered smoothly
Rationale: Sudden movement increases load force drastically.


6. The crane’s load chart is based on:

A. Maximum counterweight capacity
B. Ideal surface conditions
C. Structural and stability limits
D. Tire size
Rationale: Charts combine structural strength + tipping limits.


7. When working near power lines, OSHA requires a minimum clearance of:

A. 5 ft
B. 10 ft
C. 15 ft
D. 25 ft
Rationale: Minimum is 10 ft for lines ≤50 kV.


8. If the crane operator loses sight of the signal person, the operator must:

A. Continue lifting slowly
B. Stop operations immediately
C. Swing the crane to locate them
D. Lower the boom fully
Rationale: All crane movement must stop when communication is lost.



EXAMPREPMASTER

,9. The safest place to stand during a lift is:

A. Under the load
B. Between load and a fixed object
C. Outside the fall zone
D. Near the crane counterweight
Rationale: Fall zone includes the horizontal reach of the boom.


10. A load moment indicator (LMI) measures:

A. Load weight only
B. Boom deflection
C. Tipping potential / moment load
D. Hook lubrication
Rationale: LMI calculates load moment vs. crane capacity.


11. The BEST way to prevent side loading is to:

A. Increase radius
B. Boom down slightly
C. Keep the hook directly above the load
D. Add counterweights
Rationale: Side loading can cause boom failure.


12. When operating a crane on soft ground, the operator should:

A. Ignore surface conditions
B. Always increase speed
C. Use pads, mats, or cribbing under outriggers
D. Retract outriggers fully
Rationale: Mats distribute weight and increase stability.


13. What must be done before lifting personnel with a crane?

A. Use a standard cargo basket
B. Obtain a written lift plan
C. Operate at max radius
D. Secure personnel with cargo hooks
Rationale: Personnel lifts require strict planning and approved man baskets.



EXAMPREPMASTER

, 14. A load is most stable when:

A. It is long and narrow
B. Center of gravity is low and centered
C. Rigging angles are shallow
D. Sling legs differ in length
Rationale: Stability depends on centered center of gravity.


15. A tagline is used to:

A. Increase lifting height
B. Reduce counterweight needs
C. Control load rotation during lifting
D. Measure load radius
Rationale: Taglines help control swing and rotation.


16. The safest sling angle is:

A. 10°
B. 30°
C. 45°
D. 60° or greater
Rationale: Larger angles reduce tension on sling legs.


17. A “hoist” signal from the signal person means:

A. Raise the boom
B. Lower the boom
C. Raise the load
D. Stop
Rationale: “Hoist” = lift the hook/load.


18. When traveling with a load, the operator should:

A. Lift load as high as possible
B. Keep load close to ground
C. Travel at maximum speed
D. Swing load frequently
Rationale: Low load height improves stability.



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