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Statistical Quality Assurance (SQA) – Exam 1 | 2025/2026 | 100+ Questions | DMAIC, Quality Costs, Distributions, SPC

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This document contains over 100 solved exam questions and detailed answers for Exam 1 in Statistical Quality Assurance (SQA), tailored to the 2025/2026 academic year. It serves as a complete exam prep and revision resource for university students enrolled in SQA, Six Sigma, operations management, or statistical process control courses. Each question is paired with 100% accurate answers and concise definitions, reflecting real academic expectations. The content is structured to deeply explore core SQA and Six Sigma concepts: DMAIC methodology: Define, Measure, Analyze, Improve, Control – its phases, tools, and related processes Cost of Quality: prevention, appraisal, internal and external failure Deming’s 14 Points and deadly diseases of management Statistical inference: hypothesis testing, p-values, confidence intervals, errors (Type I & II), Z-tests Probability distributions: binomial, Poisson, normal, geometric, Bernoulli, sampling distributions Descriptive statistics: mean, variance, standard deviation, quartiles, histograms, box plots Quality frameworks and tools: FMEA, control charts, SIPOC diagrams, process capability Lean and Six Sigma integration: eliminating waste, reducing variability, risk in project selection Process cycle metrics: Little’s Law, process improvement metrics, KPIs This exam preparation guide is especially valuable for: University students in Industrial Engineering, Operations Research, Statistics, or Business Process Management Learners enrolled in Six Sigma, Lean Six Sigma, or Quality Assurance certification programs Instructors and tutors looking for exam-ready question sets aligned with academic SQA syllabi Professionals preparing for quality-focused roles in manufacturing, healthcare, service industries, or supply chain management It is formatted for high visibility and comprehension, ideal for practice, review sessions, or mock exams. Keywords: SQA exam, DMAIC, Six Sigma, quality costs, statistical quality control, hypothesis testing, control charts, normal distribution, binomial distribution, sample variance, confidence intervals, process capability, FMEA, SIPOC, quality assurance, box plot, Deming principles, sampling distribution

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Exam 1 –SQA 2025/2026 Exam
Questions and Detailed Answers | Get it
100% Correct Answers



What are the four quality costs: - 🧠ANSWER ✔✔Preventative, Appraisal,

Internal Failure, External failure


There are 0.002ppm defective in +-6 sigma. - 🧠ANSWER ✔✔True


The C in PDCA is —--------- - 🧠ANSWER ✔✔Check


Explain one of Deming's deadly diseases. - 🧠ANSWER ✔✔lack of

consistency, emphasis on short term profit, Evaluation of performance,

Mobility,running company on figures, Excessive medical cost, Excesscise

legal cost


What is one of the five steps in DMAIC? - 🧠ANSWER ✔✔Define

,Value opportunity is projects must be clearly identified and projects must be

well aligned with corporate business objectives at all levels. - 🧠ANSWER

✔✔True


It is often associated with Six Sigma activities, and almost all

implementations of Six Sigma use the _______ process for project

management and completion. - 🧠ANSWER ✔✔DMAIC


What does SIPOC mean? - 🧠ANSWER ✔✔Suppliers, Input, Process,

Output, Customer

The sample median is considered to be the first quartile of the data

distribution. - 🧠ANSWER ✔✔False


Which of the following is the histogram graphing technique best suited for?

- 🧠ANSWER ✔✔Large Data Sets


The most important measure of central tendency in the sample is the

____________________. - 🧠ANSWER ✔✔Sample Average


The standard deviation does not reflect the magnitude of the sample data,

only __________________________________________________. -

🧠ANSWER ✔✔the scatter about the average

, Observations in a sample are used to conclude about? - 🧠ANSWER

✔✔Population


The Random sample is selected so that the observations are dependent. -

🧠ANSWER ✔✔False


Every —----- has a probability distribution. - 🧠ANSWER ✔✔Statistic


What are the major hypotheses we have to test? - 🧠ANSWER ✔✔Null

Hypotheses

And Alternative Hypotheses

A random sample of 500 connecting rod pins contains 40 nonconforming

units, Estimate the process fraction nonconforming: - 🧠ANSWER ✔✔Test

the hypothesis that the true fraction defective in this test is 0.08, Use alpha

= 0.01


What is not one of the eight dimensions of quality? - 🧠ANSWER ✔✔Cost


What are the eight dimensions of quality? - 🧠ANSWER ✔✔Performance


Reliability

Durability



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