Fundamentals of modern
manufacturing solution manual
, SOLUTIONS MANUAL
FUNDAMENTALS OF MODERN
MANUFACTURING:
MATERIALS, PROCESSES, AND SYSTEMS
Second Edition
MIKELL P. GROOVER
Professor of Industrial and Manufacturing Systems Engineering Lehigh
University
John Wiley & Sons, Inc., New York
1
,PREFACE
This is the Solutions Manual for the textbook Fundamentals of Modern Manufacturing: Materials,
Processes, and Systems (Second Edition). It contains the answers to the Review Questions and Multiple
Choice Quizzes at the end of the Chapters 2 through 44, as well as the Problems at the end of Chapters 3, 4, 6,
10, 11, 13, 16, 18, 19, 20, 21, 22, 23, 24, 25, 26, 29, 30,
31, 33, 34, 35, 38, 40, 42, and 43. There are approximately 740 review questions, 500 quiz questions, and 500
problems (nearly all of them quantitative) in the text.
I have personally answered all of the questions and solved all of the quizzes and problems and have personally
recorded the solutions in this booklet. Many of the problems have been tested in class, thus giving me an
opportunity to compare my own answers with those developed by the students. Despite my best efforts to avoid
errors in this solutions manual, I am sure that errors are present. I would appreciate hearing from those of you
who discover these errors, so that I can make the necessary corrections in subsequent editions of the Solutions
Manual. Similarly, I would appreciate any suggestions from users of the text itself that might help to make any
subsequent editions more accurate, more relevant, and easier to use. My address is:
Dr. Mikell P. Groover
Department of Industrial and Manufacturing Systems Engineering
Lehigh University
200 West Packer Avenue Bethlehem,
PA 18015
Office telephone number 610-758-4030.
Fax machine number 610-758-4886.
E-mail addresses: either
or
I hope you find the text and this Solutions Manual to be helpful teaching aids in your particular
manufacturing course.
Mikell P. Groover
2
, TABLE OF CONTENTS:
Chapter Chapter Title* Page
1. Introduction (No questions or problems)
2. The Nature of Materials 4
3. Mechanical Properties of Materials (P) 7
4. Physical Properties of Materials (P) 18
5. Dimensions, Tolerances, and Surfaces 21
6. Metals (P) 24
7. Ceramics 29
8. Polymers 32
9. Composite Materials 36
10. Fundamentals of Casting (P) 39
11. Metal Casting Processes (P) 49
12. Glassworking 57
13. Shaping Processes for Plastics (P) 60
14. Rubber Processing Technology 70
15. Shaping Processes for Polymer Matrix Composites 73
16. Powder Metallurgy (P) 76
17. Processing of Ceramics and Cermets 84
18. Fundamentals of Metal Forming (P) 87
19. Bulk Deformation Processes (P) 92
20. Sheet Metalworking (P) 112
21. Theory of Metal Machining (P) 122
22. Machining Operations and Machine Tools (P) 134
23. Cutting Tool Technology (P) 142
24. Economic and Product Design Considerations in Machining (P) 153
25. Grinding and Other Abrasive Processes (P) 166
26. Nontraditional Machining and Thermal Cutting Processes (P) 173
27. Heat Treatment of Metals 180
28. Cleaning and Surface Treatments 182
29. Coating and Deposition Processes (P) 184
30. Fundamentals of Welding (P) 190
31. Welding Processes (P) 197
32. Brazing, Soldering, and Adhesive Bonding 207
33. Mechanical Assembly (P) 211
34. Rapid Prototyping (P) 218
35. Processing of Integrated Circuits (P) 222
36. Electronics Assembly and Packaging 230
37. Microfabrication Technologies 233
38. Numerical Control and Industrial Robotics (P) 235
3
manufacturing solution manual
, SOLUTIONS MANUAL
FUNDAMENTALS OF MODERN
MANUFACTURING:
MATERIALS, PROCESSES, AND SYSTEMS
Second Edition
MIKELL P. GROOVER
Professor of Industrial and Manufacturing Systems Engineering Lehigh
University
John Wiley & Sons, Inc., New York
1
,PREFACE
This is the Solutions Manual for the textbook Fundamentals of Modern Manufacturing: Materials,
Processes, and Systems (Second Edition). It contains the answers to the Review Questions and Multiple
Choice Quizzes at the end of the Chapters 2 through 44, as well as the Problems at the end of Chapters 3, 4, 6,
10, 11, 13, 16, 18, 19, 20, 21, 22, 23, 24, 25, 26, 29, 30,
31, 33, 34, 35, 38, 40, 42, and 43. There are approximately 740 review questions, 500 quiz questions, and 500
problems (nearly all of them quantitative) in the text.
I have personally answered all of the questions and solved all of the quizzes and problems and have personally
recorded the solutions in this booklet. Many of the problems have been tested in class, thus giving me an
opportunity to compare my own answers with those developed by the students. Despite my best efforts to avoid
errors in this solutions manual, I am sure that errors are present. I would appreciate hearing from those of you
who discover these errors, so that I can make the necessary corrections in subsequent editions of the Solutions
Manual. Similarly, I would appreciate any suggestions from users of the text itself that might help to make any
subsequent editions more accurate, more relevant, and easier to use. My address is:
Dr. Mikell P. Groover
Department of Industrial and Manufacturing Systems Engineering
Lehigh University
200 West Packer Avenue Bethlehem,
PA 18015
Office telephone number 610-758-4030.
Fax machine number 610-758-4886.
E-mail addresses: either
or
I hope you find the text and this Solutions Manual to be helpful teaching aids in your particular
manufacturing course.
Mikell P. Groover
2
, TABLE OF CONTENTS:
Chapter Chapter Title* Page
1. Introduction (No questions or problems)
2. The Nature of Materials 4
3. Mechanical Properties of Materials (P) 7
4. Physical Properties of Materials (P) 18
5. Dimensions, Tolerances, and Surfaces 21
6. Metals (P) 24
7. Ceramics 29
8. Polymers 32
9. Composite Materials 36
10. Fundamentals of Casting (P) 39
11. Metal Casting Processes (P) 49
12. Glassworking 57
13. Shaping Processes for Plastics (P) 60
14. Rubber Processing Technology 70
15. Shaping Processes for Polymer Matrix Composites 73
16. Powder Metallurgy (P) 76
17. Processing of Ceramics and Cermets 84
18. Fundamentals of Metal Forming (P) 87
19. Bulk Deformation Processes (P) 92
20. Sheet Metalworking (P) 112
21. Theory of Metal Machining (P) 122
22. Machining Operations and Machine Tools (P) 134
23. Cutting Tool Technology (P) 142
24. Economic and Product Design Considerations in Machining (P) 153
25. Grinding and Other Abrasive Processes (P) 166
26. Nontraditional Machining and Thermal Cutting Processes (P) 173
27. Heat Treatment of Metals 180
28. Cleaning and Surface Treatments 182
29. Coating and Deposition Processes (P) 184
30. Fundamentals of Welding (P) 190
31. Welding Processes (P) 197
32. Brazing, Soldering, and Adhesive Bonding 207
33. Mechanical Assembly (P) 211
34. Rapid Prototyping (P) 218
35. Processing of Integrated Circuits (P) 222
36. Electronics Assembly and Packaging 230
37. Microfabrication Technologies 233
38. Numerical Control and Industrial Robotics (P) 235
3
