LEAN BRONZE CERTIFICATION
TEST WITH ALL ANSWERS
Continuous vFlow v- vcorrect vanswer-high vproduction vvolume, vhighly vstandardized
vcommodity vproducts
Jidoka v- vcorrect vanswer-automatically vstopping vthe vprocess vwhen vsomething vis
vwrong vand vthen vfixing vthe vproblems von vthe vline vitself vas vthey voccur
Autonomous vMaintenance v- vcorrect vanswer-An vimprovement vprocess vfocused von
vimproving vthe vcondition vof va vmachine vand vthen videntifying, vstandardizing vand
vtraining von voperator vmaintenance vtasks
Andon vlight v- vcorrect vanswer-Signal vfor va vneed vor vproblem vwith vequipment vor
vprocess. vExample vof vvisual vmanagement
A3 vdocument v- vcorrect vanswer-This vhelps vto vcapture vand vshare vknowledge vin va
vstructured vway. vIts vcommonly vused vas va vproblem-solving vtool. vThis vshould valso
vbe vused vas va vcoaching vtool vbetween va vcoach vand va vlearner. vReference
vManaging vto vLearn vby vJohn vShook.
Empowered vEmployees v- vcorrect vanswer-The vheart vand vsoul vof va vlean
vorganization vaccording vto vMasaaki vImai v(Gemba vKaizen)
Sort v- vcorrect vanswer-The vfirst vstep vof v5S
Highland vPark v- vcorrect vanswer-The vFord vFactory vthat vhoused vthe vModel vT
vproduction
, consensus v- vcorrect vanswer-A vgeneral vagreement vby vteam vmembers. vNot
veveryone vmay vfully vagree vwith vthe videa vbut vno vone vis vopenly vopposed vand
vthey vcan v"live vwith vit".
Goal vof vHoshin vKanri v- vcorrect vanswer-To valign vthe vtactical vactions vand
vimprovements vto vthe vstrategic vobjectives vof vthe vbusiness. vThis vis va vlayered
vprocess vwhich vshould vbe vflowed vfrom vthe vhigher vlevel vgroup vand vthen vdown
vto vthe vnext vlevel.
cross-functional vteam v- vcorrect vanswer-Employees vfrom vdifferent vareas vcoming
vtogether vto vcomplete va vtask vor vsolve va vproblem
Sequential vpull vsystem v- vcorrect vanswer-A vtype vof vsystem vis vused vwhen
vproduct vvariation vis vhigh vand vit vdoesn't vmake vsense vto vkeep van vinventory vof
veach vproduct. vWith vthis vtype vof vsystem, vwe vcontrol vthe voverall vinventory vin vthe
vsystem vby vonly vreleasing vwhen va vtrigger vis vcreated.
interchangeable vparts v- vcorrect vanswer-According vto vDennis v(Lean vProduction
vSimplified), vthe vgreatest venabler vof vmass vproduction
Standardized vWork v& vJidoka v- vcorrect vanswer-"Separating vMan vfrom vMachine"
vdescribes vthe vability vto vhave vone voperator vrun vmultiple vmachines. vThis vis
venabled vby
Standardized vWork v- vcorrect vanswer-Route vof vthe voperator vis vclear vand
vdocumented
Little's vlaw v- vcorrect vanswer-The vrelationship vbetween vwork vin vprocess v(WIP),
vthroughput vand vlead vtime
PQCDSM v- vcorrect vanswer-A vcore vset vof vgoals vand vmeasures vthat vwe vare
vtracking von va vdaily vbasis.
Value vStream v- vcorrect vanswer-The ventire vsequence vof vwork vrequired vto vbring
va vproduct vfrom vraw vmaterial vto vdelivery
Theory vof vConstraints v- vcorrect vanswer-"The vGoal" vby vGoldratt vpopularized vthis
vconcept vwhich vfocuses von vbottleneck vmanagement
Joseph vJuran v- vcorrect vanswer-This vperson vintroduced vthe vPareto vprinciple vas
vit vapplies vto vquality vcontrol
PERT vCalculations v- vcorrect vanswer-(Optimistic v+ v4 vx vMost vLikely v+
vPessimistic) v/ v6
PERT v- vcorrect vanswer-A vscheduling vand vprogram vplanning vmethod
SMART vgoal v- vcorrect vanswer-Specific, vMeasurable, vAchievable, vRealistic vand
vTimely
TEST WITH ALL ANSWERS
Continuous vFlow v- vcorrect vanswer-high vproduction vvolume, vhighly vstandardized
vcommodity vproducts
Jidoka v- vcorrect vanswer-automatically vstopping vthe vprocess vwhen vsomething vis
vwrong vand vthen vfixing vthe vproblems von vthe vline vitself vas vthey voccur
Autonomous vMaintenance v- vcorrect vanswer-An vimprovement vprocess vfocused von
vimproving vthe vcondition vof va vmachine vand vthen videntifying, vstandardizing vand
vtraining von voperator vmaintenance vtasks
Andon vlight v- vcorrect vanswer-Signal vfor va vneed vor vproblem vwith vequipment vor
vprocess. vExample vof vvisual vmanagement
A3 vdocument v- vcorrect vanswer-This vhelps vto vcapture vand vshare vknowledge vin va
vstructured vway. vIts vcommonly vused vas va vproblem-solving vtool. vThis vshould valso
vbe vused vas va vcoaching vtool vbetween va vcoach vand va vlearner. vReference
vManaging vto vLearn vby vJohn vShook.
Empowered vEmployees v- vcorrect vanswer-The vheart vand vsoul vof va vlean
vorganization vaccording vto vMasaaki vImai v(Gemba vKaizen)
Sort v- vcorrect vanswer-The vfirst vstep vof v5S
Highland vPark v- vcorrect vanswer-The vFord vFactory vthat vhoused vthe vModel vT
vproduction
, consensus v- vcorrect vanswer-A vgeneral vagreement vby vteam vmembers. vNot
veveryone vmay vfully vagree vwith vthe videa vbut vno vone vis vopenly vopposed vand
vthey vcan v"live vwith vit".
Goal vof vHoshin vKanri v- vcorrect vanswer-To valign vthe vtactical vactions vand
vimprovements vto vthe vstrategic vobjectives vof vthe vbusiness. vThis vis va vlayered
vprocess vwhich vshould vbe vflowed vfrom vthe vhigher vlevel vgroup vand vthen vdown
vto vthe vnext vlevel.
cross-functional vteam v- vcorrect vanswer-Employees vfrom vdifferent vareas vcoming
vtogether vto vcomplete va vtask vor vsolve va vproblem
Sequential vpull vsystem v- vcorrect vanswer-A vtype vof vsystem vis vused vwhen
vproduct vvariation vis vhigh vand vit vdoesn't vmake vsense vto vkeep van vinventory vof
veach vproduct. vWith vthis vtype vof vsystem, vwe vcontrol vthe voverall vinventory vin vthe
vsystem vby vonly vreleasing vwhen va vtrigger vis vcreated.
interchangeable vparts v- vcorrect vanswer-According vto vDennis v(Lean vProduction
vSimplified), vthe vgreatest venabler vof vmass vproduction
Standardized vWork v& vJidoka v- vcorrect vanswer-"Separating vMan vfrom vMachine"
vdescribes vthe vability vto vhave vone voperator vrun vmultiple vmachines. vThis vis
venabled vby
Standardized vWork v- vcorrect vanswer-Route vof vthe voperator vis vclear vand
vdocumented
Little's vlaw v- vcorrect vanswer-The vrelationship vbetween vwork vin vprocess v(WIP),
vthroughput vand vlead vtime
PQCDSM v- vcorrect vanswer-A vcore vset vof vgoals vand vmeasures vthat vwe vare
vtracking von va vdaily vbasis.
Value vStream v- vcorrect vanswer-The ventire vsequence vof vwork vrequired vto vbring
va vproduct vfrom vraw vmaterial vto vdelivery
Theory vof vConstraints v- vcorrect vanswer-"The vGoal" vby vGoldratt vpopularized vthis
vconcept vwhich vfocuses von vbottleneck vmanagement
Joseph vJuran v- vcorrect vanswer-This vperson vintroduced vthe vPareto vprinciple vas
vit vapplies vto vquality vcontrol
PERT vCalculations v- vcorrect vanswer-(Optimistic v+ v4 vx vMost vLikely v+
vPessimistic) v/ v6
PERT v- vcorrect vanswer-A vscheduling vand vprogram vplanning vmethod
SMART vgoal v- vcorrect vanswer-Specific, vMeasurable, vAchievable, vRealistic vand
vTimely
