Advanced Brake System Overview Exam Summer 2024.

Advanced Brake System Overview Exam Summer 2024. 1. A bypassing master cylinder can be detected by the: A. Internal leak test B. External leak test C. Compensating port test D. QTU test - 2. A correctly honed cylinder bore should be: A. Have a smooth, polished surface B. Have a cross-hatch pattern C. Be larger than the original size by a specified amount D. have scoring no deeper than 0.006 inch - 3. A dial indicator can be used to check a brake rotor for: A. Radial runout B. Parallelism C. Taper variation D. Lateral runout - 4. A leaky wheel cylinder can cause: A. Grabbing B. Loss of stopping power C. A grunting or groaning noise when the brakes are applied D. All of the above - 5. A stuck ABS isolation valve could cause a brake pull. A. True B. False - 6. A vehicle equipped with ABS exhibits a brake pull when the brakes are moderately applied. The amber ABS indicator on the dash is functioning correctly and proves out when the vehicle is started. The most likely cause of the brake pull is: A. A stuck ABS isolation valve B. A faulty wheel speed sensor signal C. A blown ABS pump motor fuse D. A concern not related to the ABS system - 7. A vehicle has the master cylinder mounted next to the steering column in front of the driver. Tech A says that the right front wheel is the first to be bled, followed by the left rear. Tech B says that it takes 3 to 5 strokes of the pedal to bleed each cylinder, and the bleeder valve should be closed prior to the down stroke. Who is right? A. A only B. B only C. Both D. Neither - 8. A wheel bearing that needs to be serviced may exhibit all of the following EXCEPT: A. Roughness B. Grease seal leakage C. Excessive axial play D. Lack of parallelism - 9. After bleeding brakes: A. The pressure differential switch may need to be recentered. B. The metering valve may need to be adjusted. C. The proportioning valve may need to be recentered. D. The pressure differential switch may need to be adjusted. - 10. All of the following indicate that wheel bearings need service except: A. a growling sound that increases with cornering load B. A body vibration that occurs when the brakes are applied. C. roughness, grease seal leakage, and excessive axle play D. A growling sound that occurs only when the brakes are applied - 11. An ABS warning lamp that comes on when the vehicle first begins to move generally indicates: A. A wheel speed sensor problem B. A master cylinder problem C. An isolation valve problem D. An accumulator problem - 12. An unwanted ground may cause the red brake warning lamp to illuminate, even if there are no other problems in the system A. True B. False - 13. As a general rule, disc brake pads must be replaced if the friction lining thickness measures less than: A. 0.020 inch B. 0.030 inch C. 0.060 inch D. 0.130 inch - 14. Brake lights should come on when the brake pedal moves down: A. 0.005 inch B. 0.05 inch C. 1/8 inch D. 1/2 inch - 15. Brake pedal reserve that gradually fades under light pressure indicates: A. Leaks in the brake lines B. Weak brake pedal return spring tension C. Internal Leaks D. The system is operating properly - 16. Brake Pedal reserve that gradually fades under light pressure indicates: a. A brake line restriction B. Spring tension on the brake pedal is weak C. Internal Leaks D. The system is operating properly - 17. Brake squeal may be caused by all of the following EXCEPT: A. A poor rotor friction surface B. missing pad shims C. A leaking caliper piston seal D. Poor quality linings - 18. Check for pedal pulsation in front disc brakes by: A. Applying brakes in reverse B. Braking hard from high speed C. Coasting and applying the parking brake D. Feeling for steering wheel rocking while braking lightly at low speed - 19. Diagnose the condition of sealed, double row bearings with: A. A dial indicator B. A seal inspection C. A micrometer D. A torque wrench - 20. Drums should be visually inspected for all of the following EXCEPT: A. Hard Spots B. An out of round condition C. Scoring D. Cracks - 21. Failure to properly install a vehicle's wheels could result in poor brake system performance. A. True B. False - 22. Fixed drums are held in place by: A. Speed nuts B. Bolts threaded into the hub C. A large nut that preloads the wheel bearing D. The wheel and lug nuts - 23. Floating drums may be held in place by all of the following EXCEPT: A. Speed nuts over the wheel studs B. Bolts threaded into the hub C. The wheel and lug nuts D. A castellated spindle nut - 24. For best results what drill motor speed should be used when honing a caliper piston bore? A. 300 rpm B. 500 rpm C. 1000 rpm D. 1200 rpm - 25. Generally speaking, which of the wheel brakes should you bleed first: A. The one farthest from the master cylinder B. The one Closest to the master cylinder C. the one closest to the driver D. the one closest to the passenger - 26. Hard pulling to one side during braking may be caused by: A. worn pads B. A seized caliper piston on the opposite side to that of the pull C. Loose pad mountings D. Worn Sliding ways - 27. Height-sensing proportioning valves: A. Cannot be adjusted B. Are used only on FWD vehicles C. Can be adjusted in many cases D. Are often the cause of brake problems - 28. Honing will remove the anodized finish on which type of master cylinder. A. Add-on ABS B. Aluminum C. Cast Iron D. Composite - 29. How many power assisted applications should the hydro boost II have in reserve if the accumulator is working properly? A. 5 or 6 30. B 4 or 5 31. C. 3 or 4 32. D. 1 or 2 - 33. If a brake hose requires replacement: A. Cut the hose and splice in a new section B. Patch the hose using a suitable patching solution C. Replace the hose D. Fabricate a new hose and replace the old hose - 34. If a vacuum power booster is in good condition, starting the engine after the booster has been depleted will cause the brake pedal to: A. Sink slightly B. Pulse rapidly C. Rise slightly D. Stay the same - 35. If an external leak is present, but it is not obvious: A. The brake fluid evaporated B. The fluid was lost internally C. Have an assistant pump the brakes and inspect for leaks while the system is under hydraulic pressure D. Pump the brakes until the red brake warning indicator illuminates. - 36. If both the BRAKE and ABS warning lamps illuminate and power assist is low on an internal ABS system, the probable cause is: A. A wheel speed sensor or circuit failure B. An inoperative pump or an accumulator pressure tank C. Dirt in the ABS control valve preventing the dump valve from seating D. A malfunctioning isolation valve or stuck open dump valve - 37. If the parking brake will not keep the vehicle from rolling on an incline, the cause may be: A. seized wheel cylinder pistons B. Cables shortened excessively at last reline C. seized cables D. out of round drums - 38. Most manufacturers recommend that brake hoses be inspected: A. Every 5,000 miles B. Once every 6 months or anytime the brakes are serviced C. Every 60,000 miles D. Twice a year or anytime the brakes are serviced - 39. On a front brake hose that does not have a banjo fitting, which end do you disconnect first? A. Female End B. Male End C. Caliper End D. Either End - 40. On calipers with stroking seals most manufacturers specify a caliper piston to bore clearance of: A. 0.004 to 0.006 inch B. 0.004 to 0.008 inch C. 0.004 to 0.010 inch D. 0.004 to 0.014 inch - 41. On most calipers with fixed seals, most manufactures recommend a caliper to bore clearance of: A. .001 to .006 for metal pistons, .0005 to .0015 for aluminum pistons. B. .002 to .003 inch for aluminum pistons; .003-.007 inch for phenolic pistons C. .004 to .006 inch for aluminum pistons; .002-.006 inch for phenolic pistons D. .002 to .005 inch for aluminum pistons; .005-.010 inch for phenolic pistons - 42. Phenolic resin caliper pistons should be replaced if an inspection reveals any of the following except A. cracks extending across the piston face B. Gouges near the dust boot groove C. Scuffed or scored outer diameter surface D. Minor nicks or gouges at the outer edge - 43. Pistons may be extracted from caliper bores by means of: A. System hydraulic pressure B. Shop air pressure C. Special tools that grasp the piston D. All of the above - 44. Pulsation or shudder during braking may be caused by: A. Weak drum brake shoe return springs B. A cracked drum C. Bellmounted drum wear D. A Seized star wheel adjuster - 45. Set the initial brake adjustment with a: A. Shoe setting caliper B. Brake micrometer C. Screw driver after the drum is installed D. Torque Wrench - 46. Slight taper wear on disc brake pads removed from a floating caliper is most likely the result of: A. A sticking caliper piston B. A lack of caliper guide pin lubrication C. Normal Wear D. A lack of rotor parallelism - 47. Some calipers can require special tools to retract the piston. A. True B. False - 48. Tapered roller wheel bearings can be adjusted by all of the following except: A. Hand method B. Torque wrench method C. Tension gauge method D. Dial indicator method - 49. Tech A says runout may be caused by overtorquing of lug nuts. Tech B says lateral runout will lead to disc thickness variation. Who is right? A. A only B. B only C. Both D. Neither - 50. Tech A says that a low brake pedal may be caused by lack of self adjustment of rear disc calipers with integral parking brake. Tech B says that a low brake pedal may be caused by worn front disc brake pads. Who is right? A. A only B. B only C. Both D. Neither - 51. Tech A says that a low pedal complaint may be due to inoperative drum brake self adjustors. Tech B says the a low pedal complaint may be due to weak shoe return springs. A. A only B. B only C. Both D. Neither - 52. Tech A says that a shorted indicator lamp circuit may cause the red brake lamp to illuminate. Tech B says that an ABS system failure could cause the red brake lamp to illuminate. Who is right? A. A only B. B only C. Both D. Neither - 53. Tech A says that brake drums should always be replaced if they are cracked. Tech B says that brake drums should be reinstalled on the wheel opposite from where they were removed. Who is right? A. A only B. B only C. Both D. Neither - 54. Tech A says that during a master cylinder overhaul, the primary piston is the first piston installed on assembly. Tech B says that during a master cylinder overhaul, the secondary piston is the first piston installed on assembly. who is right: A. A only B. B only 55. C Both 56. D. Neither - 57. Tech A says that if wheel cylinder pistons are seized in the extended position, the brake will fail to retract completely causing a dragging condition, overheating, and premature lining/drum wear. Tech B says that seized rear drum brake wheel cylinder pistons will cause a low pedal condition. Who is right? A. A only B. B only C. Both D. Neither - 58. Tech A says that scored rotors cause pedal pulsation. Tech B says that pulsation is caused by disc thickness variation. Who is right? A. A only B. B only C. Both D. Neither - 59. Tech A says that the first thing to do when diagnosing a red brake warning lamp is to check the brake master cylinder fluid level. Tech B says that the first thing to do is inspect the parking brake system. A. A only B. B only C. Both D. Neither - 60. Tech A says that the hydro-boost system performs the same function as a vacuum assist system. Tech B says that the hydro-boost accumulator can provide one or more brake pedal applications in the event of a power steering system hydraulic failure. Who is correct? A. A only B. B only C. Both D. Neither - 61. Tech A says that the shoe with the shorter lining is the primary and should be installed at the rear of the assembly. Tech B says that the shoe with the longer lining is the primary and should be installed at the rear of the assembly. Who is right? A. A only B. B only C. Both D. Neither - 62. Tech A says that wheel lug nuts should be tightened in a star pattern with an impact wrench. Tech B says that wheel lug nuts should be tightened in the proper pattern with a torque wrench. who is right? A. A only B. B only C. Both D. Neither - 63. Tech A says that when replacing a metal brake line, flare nut wrenches should be used to loosen the fittings. Tech B says that when replacing a metal brake line, make sure to route it in the original locations that the old line came from. Who is right? A. A only B. B only C. Both D. Neither - 64. Tech A says that with the engine off you should feel that power assist is present for at least two pedal strokes with a vacuum booster. Tech B says the vacuum in the booster should disappear immediately when the engine is shut down. Who is right? A. A only B. B only C. Both D. Neither - 65. The axial play of a typical tapered roller wheel bearing assembly should be: A. 0.001 to 0.005 inch B. 0.010 to 0.020 inch C. 0.010 to 0.050 inch D. Less than 0.002 inch - 66. The first component in a brake system bleeding sequence is the: A. Master cylinder B. Wheel Cylinder C. Combination valve D. Proportioning valve - 67. The first component in a brake system bleeding sequence is the: A. Master cylinder B. Wheel Cylinder C. Combination valve D. Proportioning Valve - 68. The first piston installed when rebuilding a master cylinder is the: A. Primary piston B. Secondary Piston C. QTU piston D. Compensating Piston - 69. The hydro boost pretest inspection includes: A. Pressure testing the power steering pump B. Checking accumulator reserve C. Checking the power steering pump fluid level D. Testing hydro boost function - 70. The master cylinder should be cleaned with: A. Kerosene or carburetor cleaner B. Brake parts cleaner or brake fluid C. Fresh solvent or hot, soapy water D. Motor oil or cutting oil - 71. The most precise way to test metering valves is with: A. A pressure bleeder B. Pressure gauges C. An override tool D. Vacuum Gauge - 72. The peak accumulator pressure developed by an ABS hydraulic pump may be as high as: A. 600 psi B. 1200 psi C. 1800 psi D. 2700 psi - 73. The QTU valve on the master cylinder regulates fluid flow: A. Between the master cylinder and the reservoir B. Between the two chambers of the reservoir C. Between opposite wheels D. Between the two channels of the master cylinder - 74. The quick take up valve on a master cylinder regulates fluid flow: A. Between the master cylinder and the reservoir B. Between the reservoir and the push rod C. between opposite wheels D. Between the two Hydraulic circuits of the system - 75. To avoid causing damage, remove caliper piston seals with a: A. Pair of needle-nose pliers B. Small screwdriver C. Small steel pick D. Plastic or wooden Probe - 76. To avoid spraying the vehicle with brake fluid when removing a hydraulic part from an internal ABS system, it is important to first: A. Bleed the system B. Wrap the connection with a shop towel C. Relieve system pressure D. Siphon Fluid from the reservoir - 77. To bleed the rear brakes of an integral ABS, the pressure bleeder should be charged to: A. 15 PSI B. 25 PSI C. 35 PSI D. 45 PSI - 78. To check the fluid level on an integral antilock system when the accumulator must be charged: A. Switch the ignition to off, pump the brake pedal until the pedal feels hard, then check the fluid level B. Check the fluid level as you would on a vehicle without ABS. C. Switch the ignition on, pump the brake pedal to start the pump motor, then check the fluid level after the pump stops. D. Switch the ignition on, pump the brake pedal to start the pump motor, then check the fluid level with the pump running - 79. To detect an out of round brake drum, measure it with a: A. Drum micrometer B. Drum Gauge C. Drum dial indicator D. Shoe setting caliper - 80. To pressure bleed the rear brakes of an integral antilock system, the bleeder should be charged to: A. 25 psi B. 35 psi C. 45 psi D. 55 psi - 81. Typically, manufacturers allow rotors to be reused if the thickness variation does not exceed: A. 0.005 inch B. 0.002 Inch C. 0.001 inch D. 0.0005 inch - 82. Use a dial indicator to check a rotor for: A. Lack of parallelism B. Taper variation C. Lateral Runout D. Radial runout - 83. What special tool is required to pressure bleed a system equipped with a metering valve: A. An adjustment gauge B. A torque wrench C. A Vacuum tool D. An override tool - 84. When assembling a drum brake, apply high temp brake grease to the: A. Contact pads on the backing plate B. Shoe Webs C. Parking brake cables D. Return spring anchors - 85. When first testing a car equipped with ABS, it is important to: A. Try to lock the brakes B. Disconnect the battery ground C. Use the parking brake D. Note the status of the ABS warning light - 86. When inspecting wheel speed sensors, check for all of the following except: A. condition of the tone wheel teeth B. Secure sensor mounting C. Correct input voltage D. Proper air gap between the sensor and tone ring - 87. When multiple trouble codes are present in an antilock system, look for: A. A weak connection at a common ground B. An open circuit C. Low voltage signals D. Two or more faulty sensors - 88. When you blow into a vacuum check valve in the direction of the intake manifold: A. Air should pass through freely B. Air should not pass through C. Air should pass through with difficulty D. You should feel the check valve vibrate - 89. When you encounter multiple ABS DTC's all of the following are true except: A. the codes can be diagnosed in any order you choose B. multiple codes could indicate a loose or corroded connection. C. One of the codes may be responsible for setting the other codes D. The first step is to record and clear all codes present - 90. Which of the following are NOT true about wire repairs made to the ABS system? A. Wires should be soldered and sealed with shrink tubing that contains a special wax sealant B. Solder the wires together using a suitable acid core solder C. Damage to the wires can occur if they are improperly stripped. D. Tape should never be used to hold the wires together - 91. Which of the following CANNOT be measured with an inside micrometer? A. Drum inside diameter B. Drum taper, barrel, and bell mouth distortion C. Out of round distortion D. Eccentric drum distortion - 92. Which of the following is NOT a method used to force air and contaminated fluid out of a brake system? A. Manual brake bleeding B. Pressure tank bleeding C. Vacuum Bleeding D. Bench Bleeding - 93. Which of the following is NOT used to hold floating drums in place. A. Speed nuts B. Bolts threaded into the hub C. The wheel and lug nuts D. A large nut that preloads the wheel bearing - 94. Which of the following statements are true: A. Rotor lateral runout will lead to disc thickness variation B. Wheel lug nuts should be tightened with an air impact wrench, as long as the proper tightening sequence is used. C. rotor runout cannot be caused by overtorquing of lug nuts D. Use a dial indicator to measure rotor taper variation - . 95. Which of the following statements is not true: A. Some imports use HSMO, a green colored oil, as brake fluid. B. Silicone, or DOT 5 brake fluids contain a purple dye C. Polyglycol brake fluids are amber to clear in color D. All DOT approved brake fluids are hygroscopic - 96. With Hydro-Boost, when you discharge the accumulator, then start the engine, the pedal should: A. Push back B. Push back, and then sink toward the floor C. Sink toward the floor and then push back D. Sink toward the floor -