Quality Post Test Questions and Answers

Quality Post Test Questions and Answers Inspection data requires for making effective manufacturing decisions: A. accurate data B. Frequent sampling of data C. Large samples of data D. Quality control data -Answer-accurate data A feature of all mistake-proofing systems is: A. Continuous data collection B. Manual sampling C. An optical inspection system D. Automated inspection -Answer-automated inspection A manufacturer has several options to handle nonconforming materials. The option to use a nonconforming material is acceptable: A. Only if the material cannot be recycled B. If approved by a supervisor C. If it is the only way to avoid a shutdown D. Only if it does not affect performance or cause a safety hazard -Answer-Only if it does not affect performance or cause a safety hazard A process SOP should include clearly states procedures for dealing with nonconforming materials. If nonconformity is detected and there are no written procedures, it is the responsibility of the frontline worker to: A. Make a decision based on common sense B. Stop working immediately and file a report C. Refer the problem to a supervisor or responsible department D. Continue working until instructed to do otherwise -Answer-Refer the problem to a supervisor or responsible department Third-parry audits provide evidence that a quality program meets standards. A third- party audit might be performed in order to: A. Train workers in correct procedures B. Correct an ongoing problem C. Acquire or maintain certification D. Meet customer needs -Answer-Acquire or maintain certification An auditor bases his/her audit report on data collected by: A. Directly observing the process B. Interviewing workers and supervisors C. Examining production records D. All of the above -Answer-All of the above Inspections can be carried out for several purposes, including as a part of continuous improvement. To perform inspections, workers should know how to: A. Read production documents B. Use inspection and analysis tools C. Read safety and environmental standards D. All of the above -Answer-All of the above A possible source of inaccuracy in inspection data is: A. Precise instrumentation B. A statistically valid sampling plan C. Proper calibration D. Human error -Answer-Human error Communication breakdowns can lead to inaccuracies and poor decisions. Detailed instructions for communicating results must be included in every: A. Quality inspection B. Inspection plan C. Automated system D. Product specification -Answer-Inspection plan The inspection frequency for any given process depends on a number of factors. This frequency is specified in a: A. Inspection plan. B. Quality system. C. Sampling plan. D. Inspection report. -Answer-Sampling plan The main purpose of inspecting the final product is: A. Process improvements. B. Determining specifications. C. Product acceptance. D. Improving output. -Answer-Product acceptance Many products require, a record of a material's history. This record is known as the product's: A. Quality. B. Traceability. C. Documentation. D. Manifest. -Answer-Traceability In some cases, nonconforming goods are shipped to a customer if the customer waives the specification. When this happens, workers should: A. Report that the specification has been changed. B. Be aware that the customer will accept these goods in the future. C. Be aware that the shipment is an exception. D. Request copies of the new specification. -Answer-Be aware that the shipment is an exception Many inspections are performed by frontline workers. Quality management systems require that they company: A. Provide training of proper procedures for testing. B. Include training in health, safety, and environmental procedu