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Can you give three examples of advanced manufacturing tools and techniques? - correct ans:Tools-
Welding and machine with lasers, Nanotechnology, Additive manufacturing.
,Techniques- Artificial intelligence, Digital twin, Machine learning.
Can you name three impacts of computers on Advanced Manufacturing besides automation? - correct
ans:CAD (Computer aided design); CAM (Computer aided manufacture); (Computer integrated
manufacture); robotics, material handling devices.Led to an increased accuracy and flexibility of
manufacturing process.Computer technology has enabled automation to become more effective in
applications other than mass production.
Can you name three benefits of factory automation? - correct ans:Advantages commonly attributed to
automation include higher production rates and increased productivity, more efficient use of materials,
better product quality, improved safety, shorter workweeks for labor, and reduced factory lead times.
Can you describe how a CNC machine works? - correct ans:is a metal fabrication method where written
code controls the machinery in the manufacturing process.
Do you know the difference between an additive and a subtractive manufacturing process? - correct
ans:Additive manufacturing processes build objects by adding material layer by layer, while subtractive
manufacturing removes material to create parts.
Can you name two types of robots? - correct ans:autonomous mobile robots (AMRs), automated guided
vehicles (AGVs)
Do you know the function of a PLC? - correct ans:A PLC's functions are divided into three main
categories: inputs, outputs and the CPU. PLCs capture data from the plant floor by monitoring inputs
that machines and devices are connected to. The input data is then processed by the CPU, which applies
logic to the data, based on the input state. The CPU then executes the user-created program logic and
outputs data or commands to the machines and devices it is connected to.
There are two main types of inputs: data inputs from devices and machines, and data inputs that are
human-facilitated. The input data from sensors and machines are sent to the PLC. Inputs can include
on/off states for things like mechanical switches, buttons, and encoders. High/low states for things like
temperatures, pressure sensors, and liquid-level detectors, or opened/closed states for things like
pumps and values.
Besides alarm screens and error messages, do you know what else an HMI is used for? - correct
ans:monitor and display important production data such as run rates, Key Performance Indicators (KPIs),
inputs and outputs.
, Can you name some Software and New Emerging Technologies in Advanced Manufacturing? - correct
ans:Artificial intelligence (AI), the internet of things (IoT), 3D printing and virtual reality (VR)
Do you know the four industrial revolutions and the cause and benefits of each? - correct ans:
Can you name some components and applications of Industrial Internet of Things (IIoT)? - correct
ans:smart sensors, machines, tools, software platforms, cloud servers and applications. Smart sensors
are deployed at every stages of manufacturing floor for specific applications.
Do you know the importance of safety policies? - correct ans:Prevent workplace injuries and illnesses.
Do you know the results of unsafe behavior? - correct ans:These behaviors increase the risk of
premature death, disability, and increased incidence of chronic diseases
Can you name four federal and state safety agencies? - correct ans:VP, Secretary of Agriculture,
Commerce, Defense, Education, Energy, HHS, Homeland Security, HUD, Labor, State, Transportation,
Treasury, Veterans Affairs & Attorney General.
Can you state the safety responsibilities within a company? - correct ans:Contribute to a safe workplace
by following safe work procedures, reporting unsafe conditions or incidents, and being prepared to
respond to a workplace injury or emergency.
What are the clothing safety guidelines for machine operators? - correct ans:Do not wear loose clothing,
loose neckwear or exposed jewelry while operating machinery. Do not work alone. The buddy system is
mandatory! • Pull back and secure long hair. Do not wear thin fabric shoes, sandals, open-toed shoes,
and high-heeled shoes.
What happens if someone doesn't follow machine operation safety guidelines? - correct ans:May cause
injuries or death and also get you fired.
Can you name three types of machine guards and state what to do if one is missing? - correct ans:Fixed.
Interlocked.