A Exam Practice Questions And Correct
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1. A centrifugal pump fails to develop discharge pressure despite running
at normal speed. Which of the following is the most likely cause?
A. Excessive system backpressure
B. Air trapped in the pump casing
C. Oversized motor
D. High bearing lubrication
Answer: B
Air trapped in the pump casing prevents proper impeller priming and
reduces hydraulic action, resulting in little or no developed discharge
pressure despite normal rotational speed.
2. What is the primary purpose of a boiler safety valve?
A. Regulate steam flow to process equipment
, B. Prevent water hammer in steam lines
C. Release excess pressure to prevent overpressure conditions
D. Maintain constant steam temperature
Answer: C
A safety valve automatically discharges steam when pressure
exceeds a set limit, preventing dangerous overpressure and potential
boiler rupture.
3. Which fuel characteristic most directly affects combustion efficiency in
a boiler?
A. Color of flame
B. Sulfur content
C. Calorific value
D. Ash hardness
Answer: C
Calorific value determines the energy released per unit of fuel,
directly influencing combustion efficiency and steam production
output.
4. A steam trap is primarily used to:
A. Increase steam pressure
B. Remove condensate without losing live steam
C. Filter impurities from steam
D. Regulate boiler firing rate
Answer: B
, Steam traps discharge condensate and non-condensable gases while
retaining useful steam, improving system efficiency.
5. What is the effect of scale formation inside boiler tubes?
A. Increases heat transfer efficiency
B. Reduces fuel consumption
C. Acts as insulation and reduces heat transfer
D. Lowers boiler pressure
Answer: C
Scale acts as an insulating layer on heat transfer surfaces, reducing
efficiency and increasing fuel consumption to maintain output.
6. Which instrument is used to measure steam pressure directly in a
boiler system?
A. Pyrometer
B. Manometer
C. Pressure gauge
D. Hygrometer
Answer: C
A pressure gauge provides direct measurement of steam pressure
within the boiler system for safe and efficient operation.
7. Boiler blowdown is primarily performed to:
A. Increase steam temperature
B. Remove dissolved solids and impurities
C. Increase water level
, D. Reduce fuel consumption instantly
Answer: B
Blowdown removes concentrated dissolved solids, preventing scale
formation and maintaining water quality.
8. What is the purpose of refractory lining in a boiler furnace?
A. Increase water circulation
B. Prevent heat loss and protect metal surfaces
C. Improve fuel atomization
D. Increase draft pressure
Answer: B
Refractory materials retain heat within the furnace and protect
structural components from high temperatures.
9. Which device prevents reverse flow in a piping system?
A. Globe valve
B. Check valve
C. Gate valve
D. Needle valve
Answer: B
A check valve allows flow in one direction only, preventing reverse
flow and possible equipment damage.
10. What does a low-water cutoff device in a boiler do?
A. Reduces fuel flow
B. Shuts down burner when water level is too low