EDITION COMPLETE STUDY GUIDE
COMPREHENSIVE PRACTICE QUESTIONS
AND VERIFIED ANSWERS WITH DETAILED
RATIONALES VISUAL WELDING
INSPECTOR CERTIFICATION EXAM
PREPARATION
What kind of wire-feeder is required when opting to use CC on a wire-feed
welding process?
(A) Constant speed
(B) Variable speed- CORRECT ANSWER -(B) Variable speed
Select the correct definitions for "cast" and "helix" when it comes to welding
wire.
- How much unrestrained wire coils up off a flat surface
- The unrestrained diameter of coil- CORRECT ANSWER -"Helix" - How
much unrestrained wire coils up off a flat surface
"Cast" - The unrestrained diameter of coil
,Which of the following classes of FCAW wire has similar ingredients to
7018 SMAW rod?
(A) Basic
(B) Rutile- CORRECT ANSWER -(A) Basic
Which polarity is typically used for SAW?- CORRECT ANSWER -DCEP
After the hyphen in a FCAW wire designation, the digit containing either an
L, M, or H refers to which alloying element?- CORRECT ANSWER -
Manganese
Hardness __________ with cooling rate.
(A) Increases
(B) Decreases- CORRECT ANSWER -(A) Increases
"Hot shortness" is usually a result of high __________ content in steel.-
CORRECT ANSWER -Sulphur
When using an X-ray machine, increasing the voltage produces a
__________ wavelength.
(A) Longer
(B) Shorter- CORRECT ANSWER -(B) Shorter
,Which of the following produces a shorter wavelength?
(A) Cobalt-60
(B) Iridium-192- CORRECT ANSWER -(A) Cobalt-60
Select the correct definitions for "accuracy" and "precision".
- How close repeated measurements are to the "true" value.
- How close repeated values are to each other.- CORRECT ANSWER -
"Accuracy" - How close repeated measurements are to the "true" value.
"Precision" - How close repeated values are to each other.
A steel tape measure should be checked at a temperature of _____° C.-
CORRECT ANSWER -20° C
Note: When using it in colder temperatures, allow 15-20 minutes for it to
adjust!
According to CSA, what is the formula used to measure a convex fillet weld?
(A) 0.07 x face width + 1.6 mm
(B) 0.7 x face width + 1 mm
(C) 0.7 x leg length + 1mm
, (D) 0.07 x leg length + 1.6mm- CORRECT ANSWER -(A) 0.07 x face width +
1.6 mm
How do you measure a concave fillet weld?- CORRECT ANSWER -Use the
throat side of a fillet gauge, and ensure both sides touch the workpiece
How do you measure the size of a flare-groove weld?
(A) throat thickness (sectioning of trial welds required)
(B) face width (welding conditions factored in and unchanged)
(C) either of the above- CORRECT ANSWER -(C) either of the above
When it comes to a skewed fillet weld, angles of less than _____ are
considered partial penetration groove welds.
(A) 30°
(B) 60°
(C) 90°
(D) 110°- CORRECT ANSWER -(B) 60°
What is the correct definition of "effective throat thickness" when referring
to a groove weld?
(A) the shortest distance from face to root of the weld, plus any
reinforcement