SOLUTION MANUAL FOR Fundamentals of Modern Manufacturing: Materials, Processes, and Systems 2nd Edition by Mikell P. Groover ISBN: 978-0471400516 COMPLETE GUIDE ALL CHAPTERS COVERED 100% VERIFIED A+ GRADE ASSURED!!!!!NEW LATEST UPDATE!!!!!

1

, SOLUTIONS MANUAL x#




FUNDAMENTALSOFMODE x# x#




RN MANUFACTURING:
x#




MATERIALS, PROCESSES, AND SYSTEMS x # x # x #




Second Edition x#




MIKELL P. GROOVER
x# x#



Professor of Industrial and Manufacturing Systems Engineering Lehig
x# x# x# x# x# x# x#



h University
x#




John Wiley & Sons, Inc., New York
#
x x# x# x# x# x# x#




2

,PREFACE
This is the Solutions Manual for the textbook Fundamentals of Modern Manufacturing: Mate
x# x# x# x# x# x# x# x# x# x# x# x#


rials, Processes, and Systems (Second Edition). It contains the answers to the Review Question
x# x# x# x# x# x# x# x# x# x# x# x# x#


s and Multiple Choice Quizzes at the end of the Chapters 2 through 44, as well as the Problems at t
x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x#


he end of Chapters 3, 4, 6, 10, 11, 13, 16, 18, 19, 20, 21, 22, 23, 24, 25, 26, 29, 30,
x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x#


31, 33, 34, 35, 38, 40, 42, and 43. There are approximately 740 review questions, 500 quiz questio
x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x#


ns, and 500 problems (nearly all of them quantitative) in the text.
x# x# x# x# x# x# x# x# x# x# x#




I have personally answered all of the questions and solved all of the quizzes and problems and have
x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x#


personally recorded the solutions in this booklet. Many of the problems have been tested in class, t
x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x#


hus giving me an opportunity to compare my own answers with those developed by the students. D
x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x#


espite my best efforts to avoid errors in this solutions manual, I am sure that errors are present. I w
x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x#


ould appreciate hearing from those of you who discover these errors, so that I can make the neces
x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x#


sary corrections in subsequent editions of the Solutions Manual. Similarly, I would appreciate an
x# x# x# x# x# x# x# x# x# x# x# x# x#


y suggestions from users of the text itself that might help to make any subsequent editions more accur
x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x#


ate, more relevant, and easier to use. My address is:
x# x# x# x# x# x# x# x# x#




Dr. Mikell P. Groover
x# x# x#


Department of Industrial and Manufacturing Systems Engineering
x# x# x# x# x# x# x#


Lehigh University x#


200 West Packer Avenue Bethlehe
x# x# x# x#


m, PA 18015 x# x#




Office telephone number 610-758-
x# x# x#




4030. Fax machine number 610-758-
x# x# x# x#




4886.
E-
mail addresses: either Mikell.
x# x# x#





or mpg0@Lehigh.e
x#




du
I hope you find the text and this Solutions Manual to be helpful teaching aids in your particular
x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x# x#


manufacturing course. x#




Mikell P. Groover x# x#




3

, TABLE OF CONTENTS:
x# x#




Chapter Chapter Title* x# Page
1. Introduction (No questions or problems) x# x# x# x#


2. The Nature of Materials
x# x# x# 4
3. Mechanical Properties of Materials (P) x# x# x# x# 7
4. Physical Properties of Materials (P)
x# x# x# x# 18
5. Dimensions, Tolerances, and Surfaces x# x# x# 21
6. Metals (P) x# 24
7. Ceramics 29
8. Polymers 32
9. Composite Materials x# 36
10. Fundamentals of Casting (P) x# x# x# 39
11. Metal Casting Processes (P)
x# x# x# 49
12. Glassworking 57
13. Shaping Processes for Plastics (P)
x# x# x# x# 60
14. Rubber Processing Technology
x# x# 70
15. Shaping Processes for Polymer Matrix Composites
x# x# x# x# x# 73
16. Powder Metallurgy (P) x# x# 76
17. Processing of Ceramics and Cermets x# x# x# x# 84
18. Fundamentals of Metal Forming (P) x# x# x# x# 87
19. Bulk Deformation Processes (P)
x# x# x# 92
20. Sheet Metalworking (P)
x# x# 112
21. Theory of Metal Machining (P)
x# x# x# x# 122
22. Machining Operations and Machine Tools (P)
x# x# x# x# x# 134
23. Cutting Tool Technology (P)
x# x# x# 142
24. Economic and Product Design Considerations in Machining (P)
x# x# x# x# x# x# x# 153
25. Grinding and Other Abrasive Processes (P)
x# x# x# x# x# 166
26. Nontraditional Machining and Thermal Cutting Processes (P)x# x# x# x# x# x# 173
27. Heat Treatment of Metals
x# x# x# 180
28. Cleaning and Surface Treatments x# x# x# 182
29. Coating and Deposition Processes (P)
x# x# x# x# 184
30. Fundamentals of Welding (P) x# x# x# 190
31. Welding Processes (P) x# x# 197
32. Brazing, Soldering, and Adhesive Bonding
x# x# x# x# 207
33. Mechanical Assembly (P) x# x# 211
34. Rapid Prototyping (P)
x# x# 218
35. Processing of Integrated Circuits (P) x# x# x# x# 222
36. Electronics Assembly and Packaging x# x# x# 230
37. Microfabrication Technologies x# 233
38. Numerical Control and Industrial Robotics (P)
x# x# x# x# x# 235
39. Group Technology and Flexible Manufacturing Systems
x# x# x# x# x# 244
40. Production Lines (P) x# x# 246
41. Manufacturing Engineering x# 253
42. Production Planning and Control (P) x# x# x# x# 256
43. Quality Control (P) x# x# 263
44. Measurement and Inspection x# x# 271

*(P) indicates chapters with problem sets.
x# x# x# x# x#




4