Lean Bronze Exam

2.Given this data set, whats the first pass yield (FPY)? Good pieces = 88 Scrap pieces = 10 Rework pieces = 2 Machine Uptime= 90% - Answer - (100-12)/100=88 3. Which of the following is not a core element of the Toyota Production System? - Answer - Statistical Process Control 4. A tool used to implement a pull system is a ______ - Answer - Kanban 5. The first step in value stream mapping is always to: - Answer - Identify the customer and define value 6. Batch Processing often creates the following: - Answer - . Longer Intervals Quality Issues Longer Leadtimes * All of the above 7. Another common name for the Cause and Effect (Fishbone) Diagram is the: - Answer - Ishikawa Diagram 8. The book that was widely credited with popularizing lean manufacturing across North America in the 1990s was called: - Answer - The Machine That Changed the World 9. Henry Ford's ideas were revolutionary for the manufacturing world but Fordism wasn't without its faults. Which of the following are reasons why Ford's production methods were not sustainable? - Answer - Ford viewed his employees as a variable expense Quality was the job of engineers Ford's production lines were not flexible All of the above 10. Which of the following wastes is typically viewed as the worst form of waste? - Answer - Overproduction 11. Which of the following statements are true regarding an A3? - Answer - . It is a problem solving tool that can be used by any employee in the company Its a coaching tool between a learner and a teacher It is a document A3 size that helps capture and share knowledge in a structured way All of the above 12. What event sparked the creation of the Toyota Production System? - Answer - A visit by a japanese engineer to a Ford Factory