CPIM Exam Study Part 1 Section 2 Questions With Verified Answers

How does enterprise resources planning (ERP) differ from manufacturing resource planning? - Answer ERP does not dwell on manufacturing alone. After an order is released, it turns out that not all of the resources needed are available. What will happen next? - Answer There will be idle capacity at some work centers unless rescheduled. Which of the following are manufacturing order pick lists most likely to exclude? - Answer Floor stock materials issued to the department A shop order packet contains the authorization for a particular item or number of items to be made. Which of the following authorizations may also need to be issued as part of the order packet? - Answer Pick lists What is the term for a schedule of end items to finish the product for specific customers' orders in a make-to-order or assemble-to-order environment? - Answer Final assembly schedule Which option would be most likely to result in a realistic and achievable schedule while also taking advantage of excess capacity? - Answer Finite forward scheduling A scheduling system sends part of a lot on to the next stage in processing before it has completed working on all materials it has received. What is the name given to this useful expediting tool? - Answer Overlapped scheduling Which scheduling technique builds a schedule by proceeding sequentially from the initial period to the final period while observing capacity limits? - Answer Finite forward scheduling Which of the following statements is true of enterprise resources planning (ERP)? - Answer Large data requirements tend to make these systems expensive and difficult to operate. As manufacturing planning and control has become more complex, the need for integration of knowledge and decision making has resulted in which of the following computer systems? - Answer Enterprise resources planning A consultant wants to understand the general flow of parts and products from raw materials to finished products before implementing the theory of constraints. Which of the following analyses should be performed to accomplish this task? - Answer VATI What information do item master files provide to production activity control? - Answer Part number and description What is the term for an element of time or material that can be maintained at the constraint, convergent points, divergent points, and shipping points? - Answer buffer Which of the following outcomes will occur if work is scheduled at a higher rate of production than is actually produced? - Answer Work-in-process will increase. What information do shop order files provide as an input to production activity control? - Answer Planned and actual setup and run times Which of the following sets the pace of production to match the rate of customer demand and becomes the heartbeat of any lean production system? - Answer takt time A shoe manufacturer receives two orders minutes apart. The first order, A, is for 100 trainers in ten colors to be delivered in three weeks. The second order, B, is for 200 white trainers to be delivered in two weeks. The manufacturer assigns order A to be completed first. What is this dispatching rule called? - Answer First come, first served In a linear sequence of operations A, B, C, D, and E, each operation receives one unit from raw materials or the prior operation and outputs one unit. Operation A produces 11 units a day, operation B produces 6 units a day, operation C produces 10 units per day, operation D produces 9 units a day and operation E, final assembly, produces 8 units a day. Operation E receives inputs from other parts of the process that do not pass through the constraint and it sends its output to shipping. Demand is for 8 units a day. Where would the rope be located? - Answer The rope goes from operation B to the raw materials used by the gateway operation Which of the following statements regarding scheduling bottlenecks is true? - Answer A bottleneck must be fed at a rate equal to its capacity. In a linear sequence of operations A, B, C, D, and E, each operation receives one unit from raw materials or the prior operation and outputs one unit. Operation A produces 11 units a day, operation B produces 6 units a day, operation C produces 10 units per day, operation D produces 9 units a day and operation E, final assembly, produces 8 units a day. Operation E receives inputs from other parts of the process that do not pass through the constraint and it sends its output to shipping. Demand is for 8 units a day. Where else might inventory be stored in this production system? - Answer At the raw materials before operation A and before and after operation E.