Michigan Die Setter Exam Practice
Questions And Correct Answers
(Verified Answers) Plus Rationale 2026
Q&A| Instant Download Pdf
1. A die setter’s primary responsibility on a press brake is to:
A. Program CNC lathes
B. Perform electrical maintenance
C. Load and align tooling for forming operations
D. Weld metal components
Bolded Correct Answer: C. Load and align tooling for forming
operations is the core duty of a die setter, ensuring tools are
positioned correctly for forming work.
2. Before beginning a die change, the first step should be to:
A. Measure sheet thickness
B. Lock out and tag out the machine
C. Adjust coolant flow
D. Engage the clutch
Bolded Correct Answer: B. Lock out and tag out the machine is
essential to ensure the machine cannot be started and prevent
accidents.
3. When aligning a die on a press, the die setter must ensure:
A. The spindle speed is maxed
B. Die height is irrelevant
C. Centerlines of the die match machine centerlines
D. Only scrap parts are produced
Bolded Correct Answer: C. Centerlines of the die match machine
centerlines is critical for proper part geometry and repeatability.
,4. A common tool used to verify die height is a:
A. Torque wrench
B. Oscilloscope
C. Dial indicator
D. Soldering iron
Bolded Correct Answer: C. Dial indicator allows precise measurement
of height and alignment.
5. When tightening die bolts, the die setter should follow:
A. Random sequence
B. From bottom to top only
C. Manufacturer’s specified torque pattern and values
D. Only with hand force
Bolded Correct Answer: C. Manufacturer’s specified torque pattern
and values ensures even clamping and safety.
6. Which safety device must be checked before press operation?
A. Hydraulic pump pressure only
B. Coolant concentration
C. Light curtains or safety guards
D. Shop radio volume
Bolded Correct Answer: C. Light curtains or safety guards are critical
to safe press operation.
7. A die setter’s first tool for preventive maintenance is:
A. Welding torch
B. Visual inspection
C. Soap and water
D. Pressure washer
Bolded Correct Answer: B. Visual inspection helps detect wear,
damage, or hazards before tooling change.
8. When setting a progressive die, the term “feeding direction” refers to:
A. Direction of the operator’s walking
B. Direction of coolant flow
C. Direction of scrap ejection
D. Direction the strip enters the die
Bolded Correct Answer: D. Direction the strip enters the die ensures
proper part progression through stations.
, 9. Ton-rating of a press is measured in:
A. Kilowatts
B. Tons
C. Inches
D. Volts
Bolded Correct Answer: B. Tons reflects the press’s maximum force
capacity for forming.
10. During setup, “shimming” is done to:
A. Clean the die
B. Adjust die height and level
C. Sharpen tools
D. Increase press speed
Bolded Correct Answer: B. Adjust die height and level for correct part
geometry.
11. If a die produces parts with inconsistent dimensions, the die
setter should first:
A. Increase press speed
B. Ignore the issue
C. Check die alignment and clearance
D. Change lubricant brand
Bolded Correct Answer: C. Check die alignment and clearance to
correct variations.
12. The clearance between punch and die is determined by:
A. Operator preference
B. Die color
C. Material thickness and type
D. Shop temperature
Bolded Correct Answer: C. Material thickness and type determines
proper clearance for cutting operations.
13. A quick way to check parallelism between die halves is with a:
A. Calendar
B. Feeler gauge
C. Rubber mallet
D. Oil filter
Questions And Correct Answers
(Verified Answers) Plus Rationale 2026
Q&A| Instant Download Pdf
1. A die setter’s primary responsibility on a press brake is to:
A. Program CNC lathes
B. Perform electrical maintenance
C. Load and align tooling for forming operations
D. Weld metal components
Bolded Correct Answer: C. Load and align tooling for forming
operations is the core duty of a die setter, ensuring tools are
positioned correctly for forming work.
2. Before beginning a die change, the first step should be to:
A. Measure sheet thickness
B. Lock out and tag out the machine
C. Adjust coolant flow
D. Engage the clutch
Bolded Correct Answer: B. Lock out and tag out the machine is
essential to ensure the machine cannot be started and prevent
accidents.
3. When aligning a die on a press, the die setter must ensure:
A. The spindle speed is maxed
B. Die height is irrelevant
C. Centerlines of the die match machine centerlines
D. Only scrap parts are produced
Bolded Correct Answer: C. Centerlines of the die match machine
centerlines is critical for proper part geometry and repeatability.
,4. A common tool used to verify die height is a:
A. Torque wrench
B. Oscilloscope
C. Dial indicator
D. Soldering iron
Bolded Correct Answer: C. Dial indicator allows precise measurement
of height and alignment.
5. When tightening die bolts, the die setter should follow:
A. Random sequence
B. From bottom to top only
C. Manufacturer’s specified torque pattern and values
D. Only with hand force
Bolded Correct Answer: C. Manufacturer’s specified torque pattern
and values ensures even clamping and safety.
6. Which safety device must be checked before press operation?
A. Hydraulic pump pressure only
B. Coolant concentration
C. Light curtains or safety guards
D. Shop radio volume
Bolded Correct Answer: C. Light curtains or safety guards are critical
to safe press operation.
7. A die setter’s first tool for preventive maintenance is:
A. Welding torch
B. Visual inspection
C. Soap and water
D. Pressure washer
Bolded Correct Answer: B. Visual inspection helps detect wear,
damage, or hazards before tooling change.
8. When setting a progressive die, the term “feeding direction” refers to:
A. Direction of the operator’s walking
B. Direction of coolant flow
C. Direction of scrap ejection
D. Direction the strip enters the die
Bolded Correct Answer: D. Direction the strip enters the die ensures
proper part progression through stations.
, 9. Ton-rating of a press is measured in:
A. Kilowatts
B. Tons
C. Inches
D. Volts
Bolded Correct Answer: B. Tons reflects the press’s maximum force
capacity for forming.
10. During setup, “shimming” is done to:
A. Clean the die
B. Adjust die height and level
C. Sharpen tools
D. Increase press speed
Bolded Correct Answer: B. Adjust die height and level for correct part
geometry.
11. If a die produces parts with inconsistent dimensions, the die
setter should first:
A. Increase press speed
B. Ignore the issue
C. Check die alignment and clearance
D. Change lubricant brand
Bolded Correct Answer: C. Check die alignment and clearance to
correct variations.
12. The clearance between punch and die is determined by:
A. Operator preference
B. Die color
C. Material thickness and type
D. Shop temperature
Bolded Correct Answer: C. Material thickness and type determines
proper clearance for cutting operations.
13. A quick way to check parallelism between die halves is with a:
A. Calendar
B. Feeler gauge
C. Rubber mallet
D. Oil filter
