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MMM Exam 2025/2026 – 100+ Questions with Answers | Welding, Ceramics, Corrosion, NDT

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This expertly structured study resource offers 100+ exam questions with correct, verified answers tailored for the MMM (Materials, Manufacturing, and Methods) Exam 2025/2026, with the latest updates. The document delivers extensive coverage of core topics in materials engineering and manufacturing processes, presented in a clear Q&A format ideal for self-study, exam preparation, and course review. Key content areas include: Ceramics Processing: Drying, sintering, glazing, shrinkage, and firing stages Welding Fundamentals: Fusion and solid-state welding methods, types of joints and welds, filler materials, and weld zones (HAZ, fusion zone, interface) Mechanical Assembly: Threaded fasteners, rivets, interference fits, snap fits, washers, and assembly design principles Corrosion Science: Corrosion types (pitting, galvanic, intergranular), electrochemical processes, corrosion resistance, passivity, and stress corrosion cracking Non-Destructive Testing (NDT): Definitions, common inspection stages, and NDT methods like Ultrasonic Testing (UT), Radiographic Testing (RT), Magnetic Particle Inspection (MPI), Eddy Current Testing, Dye Penetrant Testing (PT), and Leak Testing The document also includes practical insights on how environmental factors affect corrosion, real-world engineering applications of welding and inspection, and important safety and quality assurance practices in materials testing. This resource is highly relevant for: Undergraduate and graduate students in Mechanical Engineering, Materials Science, Manufacturing Engineering, Welding Technology, and Industrial Engineering Vocational/technical students preparing for certification or trade exams involving welding or materials testing Students at US and Canadian universities or polytechnic institutions Instructors and tutors looking for clear, accurate, and curriculum-aligned practice material Whether you're reviewing for internal exams or preparing for professional industry certifications, this all-in-one Q&A document provides a deep yet accessible overview of essential manufacturing and materials science principles. Keywords: MMM exam, welding processes, ceramic materials, drying and firing, shrinkage, glaze application, mechanical assembly, threaded fasteners, interference fits, corrosion types, heat affected zone, pitting corrosion, non-destructive testing, ultrasonic testing, radiographic testing, engineering materials, materials inspection

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Uploaded on
November 24, 2025
Number of pages
24
Written in
2025/2026
Type
Exam (elaborations)
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Questions & answers

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MMM Exam 2025/2026 Exam Questions
with 100% Correct Answers | Latest
Update



Where is drying done and what features are controlled in this location? -

🧠ANSWER ✔✔Drying Chamber where temperature and humidity are

controlled.


What happens if water is removed too quickly? - 🧠ANSWER ✔✔It will be

more prone to cracking


Ranges of drying time - 🧠ANSWER ✔✔15 minutes for thin pieces to several

days for thicker

,What is a piece considered after shaping but before firing - 🧠ANSWER

✔✔Green- meaning not fully processed or treated, lacks hardness and

strength


Firing - 🧠ANSWER ✔✔The heat treatment process that sinters the ceramic

material, it is performed in a kiln


What happens during sintering - 🧠ANSWER ✔✔bonds are developed

between the ceramic grains. This is accompanied by densification and

reduction of porosity.


Where does shrinkage occur - 🧠ANSWER ✔✔Shrinkage occurs in the

polycrystalline material. This is addition to the shrinkage from drying.

What does the chemical reactions that take place during firing depend on -

🧠ANSWER ✔✔Chemical composition of the ceramic material and the firing

temperature used

What happens during the chemical reactions during firing? - 🧠ANSWER

✔✔A glassy phase forms to act as a binder


How many times are unglazed and glazed products fired - 🧠ANSWER

✔✔unglazed: once

, Glazed: Twice


Glazing - 🧠ANSWER ✔✔The application of a ceramic surface coating to

make the piece more impervious to water and enhance the appearance.


What is the processing sequence for glazed ware - 🧠ANSWER ✔✔1) Fire

the ware once before glazing to harden the body of the piece

2) apply the glaze

3) Fire the piece a second time to harden the glaze


Joining - 🧠ANSWER ✔✔refers to welding, brazing, soldering and adhesive

bonding, which forms a permanent join between 2 or more parts- a joint

that cannot easily be separated


Assembly - 🧠ANSWER ✔✔Refers to mechanical methods of fastening

parts together some of which allow for disassembly while others do not


Welding - 🧠ANSWER ✔✔a materials joining process in which 2 or more

parts are coalesced at their contacting surfaces by a suitable application of

heat and or pressure


What variations of heat and pressure are possible - 🧠ANSWER ✔✔Heat no

pressure


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