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CUT406 - Core Principles of Oxy-Fuel Gas Cutting, Flame Adjustment, Torch Operation, Metal Reaction, and Safety Procedures

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This section covers the essential theory and safe operation of oxy-fuel gas cutting, focusing on flame formation, torch use, metal behavior, and cutting techniques. It explains how oxygen combines with fuel gases to create high-temperature flames, including the importance of preheat holes and tip design in determining cut quality. Concepts such as drag, kerf, and coupling distance are clarified, along with the influence of pressure settings and flame speed on metal thickness and cut precision. Learners examine common issues like backfire, overheating, and tip maintenance, as well as metal distortion caused by excessive heat. Safety measures—such as avoiding sealed containers, using goggles, and managing oxygen and fuel ratios—are emphasized throughout. The section also distinguishes between cutting methods for pipes of varying diameters, explains how slag forms and is removed, and identifies optimal torch angles for clean, efficient cuts. Together, these principles enable welders to achieve accurate, safe, and professional oxy-fuel cutting results.

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Institution
Welding
Course
Welding








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Institution
Welding
Course
Welding

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Uploaded on
November 12, 2025
Number of pages
3
Written in
2025/2026
Type
Exam (elaborations)
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CUT406 - Core Principles of Oxy-Fuel Gas
Cutting, Flame Adjustment, Torch Operation,
Metal Reaction, and Safety Procedures
________ contains little or no un-oxidized iron. - A, soft slag✅✅✅

________ is mixed with the fuel gas to forms a high-temperature preheating flame. -
Oxygen✅✅✅

________ is produced by the metal as it is burned. - C, heat✅✅✅

________ is when metal bend or twists out of shape as a result of being heated during the cutting
process. - D, distortion✅✅✅

________ slag is attached solidly to the bottom edge of a cut and requires chipping and grinding to
remove. - Hard✅✅✅

________ slag is very porous, brittle, and easy to remove. - Soft✅✅✅

A cutting torch should never be used to cut open a sealed container. - True✅✅✅

A machine cutting torch is sometimes referred to as a(n) ________. - B, line burner✅✅✅

A slight forward torch angle keeps the tip clean for a longer period of time. - True✅✅✅

Acetylene can be used in any tip. - False✅✅✅

Acetylene is used in tip having ________ preheat holes. - B, one to six✅✅✅

Any subtle physical movement can cause a ripple in the cut. - True✅✅✅

Chrome plating causes spatter to stick to the tip, prolonging clean-up. - False✅✅✅

Goggle or any other suitable eye protection must be used for flame cutting. - True✅✅✅

If ________ is used in tips designed for other fuel gases, the tip may overheat. - ✅✅✅

If a cut is to be started in a place other than the edge of the plate, ________. - A, the inner cones
should be held as close as possible to the metal✅✅✅

If a large cutting tip pops when the acetylene is turned off, ________. - ✅✅✅
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