SOLUTIONS MANUAL ja
FUNDAMENTALSOFMODE ja ja
RN MANUFACTURING:
ja
MATERIALS, PROCESSES, AND SYSTEMSj a j a j a
Second Edition ja ja
MIKELL P. GROOVER
ja ja
Professor of Industrial and Manufacturing Systems Engineering Lehigh
ja ja ja ja ja ja ja
University
ja
John Wiley & Sons, Inc., New York
ja ja ja ja ja ja ja ja
1
,2
,PREFACE
ThisjaisjathejaSolutionsjaManualjaforjathejatextbookjaFundamentalsjaofjaModernjaManufacturing:jaMater
ials,jaProcesses,jaandjaSystemsja(SecondjaEdition).jaItjacontainsjathejaanswersjatojathejaReviewjaQuestionsjaa
ndjaMultiplejaChoicejaQuizzesjaatjathejaendjaofjathejaChaptersja2jathroughja44,jaasjawelljaasjathejaProblemsjaatjathejae
ndjaofjaChaptersja3,ja4,ja6,ja10,ja11,ja13,ja16,ja18,ja19,ja20,ja21,ja22,ja23,ja24,ja25,ja26,ja29,ja30,
31,ja33,ja34,ja35,ja38,ja40,ja42,jaandja43.jaTherejaarejaapproximatelyja740jareviewjaquestions,ja500jaquizjaquestions
,jaandja500japroblemsja(nearlyjaalljaofjathemjaquantitative)jainjathejatext.
Ijahavejapersonallyjaansweredjaalljaofjathejaquestionsjaandjasolvedjaalljaofjathejaquizzesjaandjaproblemsjaandjahaveja
personallyjarecordedjathejasolutionsjainjathisjabooklet.jaManyjaofjathejaproblemsjahavejabeenjatestedjainjaclass,jathu
sjagivingjamejaanjaopportunityjatojacomparejamyjaownjaanswersjawithjathosejadevelopedjabyjathejastudents.jaDespi
tejamyjabestjaeffortsjatojaavoidjaerrorsjainjathisjasolutionsjamanual,jaIjaamjasurejathatjaerrorsjaarejapresent.jaIjawouldja
appreciatejahearingjafromjathosejaofjayoujawhojadiscoverjathesejaerrors,jasojathatjaIjacanjamakejathejanecessaryjac
orrectionsjainjasubsequentjaeditionsjaofjathejaSolutionsjaManual.jaSimilarly,jaIjawouldjaappreciatejaanyjasugge
stionsjafromjausersjaofjathejatextjaitselfjathatjamightjahelpjatojamakejaanyjasubsequentjaeditionsjamorejaaccurate,jamorej
arelevant,jaandjaeasierjatojause.jaMyjaaddressjais:
Dr.jaMikelljaP.jaGroover
DepartmentjaofjaIndustrialjaandjaManufacturingjaSystemsjaEngineeringja
LehighjaUniversity
200jaWestjaPackerjaAvenuejaBethlehe
m,jaPAja18015
Officejatelephonejanumberja610-758-
4030.jaFaxjamachinejanumberja610-758-
4886.
E-
mailjaaddresses:jaeitherjaMikell.
u
IjahopejayoujafindjathejatextjaandjathisjaSolutionsjaManualjatojabejahelpfuljateachingjaaidsjainjayourjaparticularjam
anufacturingjacourse.
MikelljaP.jaGroover
3
, TABLE OF CONTENTS:
ja ja
Chapter ChapterjaTitle* Page
1. Introductionja(Nojaquestionsjaorjaproblems)
2. ThejaNaturejaofjaMaterials 4
3. MechanicaljaPropertiesjaofjaMaterialsja(P) 7
4. PhysicaljaPropertiesjaofjaMaterialsja(P) 18
5. Dimensions,jaTolerances,jaandjaSurfaces 21
6. Metalsj a (P) 24
7. Ceramics 29
8. Polymers 32
9. CompositejaMaterials 36
10. FundamentalsjaofjaCastingja(P) 39
11. Metalj a Castingj a Processesj a (P) 49
12. Glassworking 57
13. Shapingj a Processesj a forj a Plasticsj a (P) 60
14. RubberjaProcessingjaTechnology 70
15. ShapingjaProcessesjaforjaPolymerjaMatrixjaComposites 73
16. PowderjaMetallurgyja (P) 76
17. ProcessingjaofjaCeramicsjaandjaCermets 84
18. FundamentalsjaofjaMetaljaFormingja(P) 87
19. Bulkj a Deformationj a Processesj a (P) 92
20. SheetjaMetalworkingja(P) 112
21. TheoryjaofjaMetaljaMachiningja(P) 122
22. MachiningjaOperationsjaandjaMachinejaToolsja(P) 134
23. CuttingjaTooljaTechnologyja(P) 142
24. EconomicjaandjaProductjaDesignjaConsiderationsjainjaMachiningja(P) 153
25. GrindingjaandjaOtherjaAbrasivejaProcessesja(P) 166
26. NontraditionaljaMachiningjaandjaThermaljaCuttingjaProcessesja(P) 173
27. HeatjaTreatmentjaofjaMetals 180
28. CleaningjaandjaSurfacejaTreatments 182
29. CoatingjaandjaDepositionjaProcessesja(P) 184
30. FundamentalsjaofjaWeldingja(P) 190
31. Weldingj a Processesj a (P) 197
32. Brazing,jaSoldering,jaandjaAdhesivejaBonding 207
33. Mechanicalja Assemblyja (P) 211
34. RapidjaPrototypingja(P) 218
35. ProcessingjaofjaIntegratedjaCircuitsja(P) 222
36. ElectronicsjaAssemblyjaandjaPackaging 230
37. Microfabricationj a Technologies 233
38. NumericaljaControljaandjaIndustrialjaRoboticsja(P) 235
39. GroupjaTechnologyjaandjaFlexiblejaManufacturingjaSystems 244
40. ProductionjaLinesja(P) 246
41. ManufacturingjaEngineering 253
42. ProductionjaPlanningjaandjaControlja(P) 256
43. QualityjaControlja(P) 263
44. MeasurementjaandjaInspection 271
*(P)jaindicatesjachaptersjawithjaproblemjasets.
4
FUNDAMENTALSOFMODE ja ja
RN MANUFACTURING:
ja
MATERIALS, PROCESSES, AND SYSTEMSj a j a j a
Second Edition ja ja
MIKELL P. GROOVER
ja ja
Professor of Industrial and Manufacturing Systems Engineering Lehigh
ja ja ja ja ja ja ja
University
ja
John Wiley & Sons, Inc., New York
ja ja ja ja ja ja ja ja
1
,2
,PREFACE
ThisjaisjathejaSolutionsjaManualjaforjathejatextbookjaFundamentalsjaofjaModernjaManufacturing:jaMater
ials,jaProcesses,jaandjaSystemsja(SecondjaEdition).jaItjacontainsjathejaanswersjatojathejaReviewjaQuestionsjaa
ndjaMultiplejaChoicejaQuizzesjaatjathejaendjaofjathejaChaptersja2jathroughja44,jaasjawelljaasjathejaProblemsjaatjathejae
ndjaofjaChaptersja3,ja4,ja6,ja10,ja11,ja13,ja16,ja18,ja19,ja20,ja21,ja22,ja23,ja24,ja25,ja26,ja29,ja30,
31,ja33,ja34,ja35,ja38,ja40,ja42,jaandja43.jaTherejaarejaapproximatelyja740jareviewjaquestions,ja500jaquizjaquestions
,jaandja500japroblemsja(nearlyjaalljaofjathemjaquantitative)jainjathejatext.
Ijahavejapersonallyjaansweredjaalljaofjathejaquestionsjaandjasolvedjaalljaofjathejaquizzesjaandjaproblemsjaandjahaveja
personallyjarecordedjathejasolutionsjainjathisjabooklet.jaManyjaofjathejaproblemsjahavejabeenjatestedjainjaclass,jathu
sjagivingjamejaanjaopportunityjatojacomparejamyjaownjaanswersjawithjathosejadevelopedjabyjathejastudents.jaDespi
tejamyjabestjaeffortsjatojaavoidjaerrorsjainjathisjasolutionsjamanual,jaIjaamjasurejathatjaerrorsjaarejapresent.jaIjawouldja
appreciatejahearingjafromjathosejaofjayoujawhojadiscoverjathesejaerrors,jasojathatjaIjacanjamakejathejanecessaryjac
orrectionsjainjasubsequentjaeditionsjaofjathejaSolutionsjaManual.jaSimilarly,jaIjawouldjaappreciatejaanyjasugge
stionsjafromjausersjaofjathejatextjaitselfjathatjamightjahelpjatojamakejaanyjasubsequentjaeditionsjamorejaaccurate,jamorej
arelevant,jaandjaeasierjatojause.jaMyjaaddressjais:
Dr.jaMikelljaP.jaGroover
DepartmentjaofjaIndustrialjaandjaManufacturingjaSystemsjaEngineeringja
LehighjaUniversity
200jaWestjaPackerjaAvenuejaBethlehe
m,jaPAja18015
Officejatelephonejanumberja610-758-
4030.jaFaxjamachinejanumberja610-758-
4886.
E-
mailjaaddresses:jaeitherjaMikell.
u
IjahopejayoujafindjathejatextjaandjathisjaSolutionsjaManualjatojabejahelpfuljateachingjaaidsjainjayourjaparticularjam
anufacturingjacourse.
MikelljaP.jaGroover
3
, TABLE OF CONTENTS:
ja ja
Chapter ChapterjaTitle* Page
1. Introductionja(Nojaquestionsjaorjaproblems)
2. ThejaNaturejaofjaMaterials 4
3. MechanicaljaPropertiesjaofjaMaterialsja(P) 7
4. PhysicaljaPropertiesjaofjaMaterialsja(P) 18
5. Dimensions,jaTolerances,jaandjaSurfaces 21
6. Metalsj a (P) 24
7. Ceramics 29
8. Polymers 32
9. CompositejaMaterials 36
10. FundamentalsjaofjaCastingja(P) 39
11. Metalj a Castingj a Processesj a (P) 49
12. Glassworking 57
13. Shapingj a Processesj a forj a Plasticsj a (P) 60
14. RubberjaProcessingjaTechnology 70
15. ShapingjaProcessesjaforjaPolymerjaMatrixjaComposites 73
16. PowderjaMetallurgyja (P) 76
17. ProcessingjaofjaCeramicsjaandjaCermets 84
18. FundamentalsjaofjaMetaljaFormingja(P) 87
19. Bulkj a Deformationj a Processesj a (P) 92
20. SheetjaMetalworkingja(P) 112
21. TheoryjaofjaMetaljaMachiningja(P) 122
22. MachiningjaOperationsjaandjaMachinejaToolsja(P) 134
23. CuttingjaTooljaTechnologyja(P) 142
24. EconomicjaandjaProductjaDesignjaConsiderationsjainjaMachiningja(P) 153
25. GrindingjaandjaOtherjaAbrasivejaProcessesja(P) 166
26. NontraditionaljaMachiningjaandjaThermaljaCuttingjaProcessesja(P) 173
27. HeatjaTreatmentjaofjaMetals 180
28. CleaningjaandjaSurfacejaTreatments 182
29. CoatingjaandjaDepositionjaProcessesja(P) 184
30. FundamentalsjaofjaWeldingja(P) 190
31. Weldingj a Processesj a (P) 197
32. Brazing,jaSoldering,jaandjaAdhesivejaBonding 207
33. Mechanicalja Assemblyja (P) 211
34. RapidjaPrototypingja(P) 218
35. ProcessingjaofjaIntegratedjaCircuitsja(P) 222
36. ElectronicsjaAssemblyjaandjaPackaging 230
37. Microfabricationj a Technologies 233
38. NumericaljaControljaandjaIndustrialjaRoboticsja(P) 235
39. GroupjaTechnologyjaandjaFlexiblejaManufacturingjaSystems 244
40. ProductionjaLinesja(P) 246
41. ManufacturingjaEngineering 253
42. ProductionjaPlanningjaandjaControlja(P) 256
43. QualityjaControlja(P) 263
44. MeasurementjaandjaInspection 271
*(P)jaindicatesjachaptersjawithjaproblemjasets.
4
