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CWB Level 1 Metallurgy & Material Specification Exam 2025/2026 – 100+ Verified Q&A | Heat Treatment, Grain Size, Martensite, Alloying Elements, Stainless Steel, ASME IX

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This CWB Level 1 Metallurgy and Material Specification Exam Guide for 2025/2026 includes over 100 expertly solved and exam-aligned questions, focusing on critical metallurgical knowledge required for CWB Level 1 welding inspector certification. With questions crafted around real testing standards, this guide helps candidates understand metal behaviors, heat treatments, and the properties that impact weld quality and structural integrity. Topics include: Steel microstructures and transformations: ferrite, pearlite, cementite, martensite, austenite; BCC vs FCC crystal structures Heat treatment processes: normalizing, annealing, hardening, tempering, and post-weld heat treatment (PWHT) and their effects on strength and ductility Grain structure and strength: influence of fine vs coarse grains on toughness, embrittlement, and crack resistance Carbon steel properties and classifications: low vs medium vs high carbon steels, deoxidized (killed) steels, alloy steels, effects of carbon percentage Stainless steel behavior: carbide precipitation, chromium content, sensitization, and resistance to corrosion Alloying and deoxidizing elements: function of Mn, Si, Cr, Mo, Al in welding metallurgy and weld metal solidification ASME Section IX and P-Numbers: materials grouping for welding procedure qualification, effect of alloying on P-Numbers Material production and refining: blast furnace inputs, steelmaking processes, pickling, cold working, hardenability Mechanical property testing: hardness, toughness, yield strength, ultimate tensile strength, and their relevance in welding inspection Perfect for: CWB Level 1 inspector candidates focusing on metallurgy topics QA/QC inspectors in welding fabrication, plant inspection, and field roles Technical students in welding technology, materials science, or mechanical engineering Trainers and exam prep instructors creating practice sets for CWB certification All questions are structured to reflect certification-style phrasing, with clearly indicated answers and terminology consistent with CSA and ASME references. Keywords: CWB Level 1, welding metallurgy, material specification, heat treatment, ferrite, pearlite, martensite, austenite, BCC, FCC, carbon steel, killed steel, alloying elements, ASME Section IX, P-Number, stainless steel, carbide precipitation, grain size, ductility, PWHT, hardness testing

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Uploaded on
July 30, 2025
Number of pages
51
Written in
2024/2025
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CWB Level 1 Metallurgy and Material
Specification 2025/2026 Exam Questions
and Corresponding Answers with Surety
of 100% Pass Mark



Select the non-ferrous metal from the following: (Multiple choice)

Question 1 options:

A) Wrought iron.

B) Copper.

C) Carbon steel.


D) Stainless steel. - 🧠 ANSWER ✔✔B) Copper.


Which of the following materials is a ferrous alloy? (Multiple choice)

Question 2 options:

A) Aluminum.

,B) Nickel.

C) Chromium.


D) Stainless steel. - 🧠 ANSWER ✔✔D) Stainless steel.


Alloys are mixtures of a metal with: (Multiple choice)

Question 3 options:A) Only other metals.B) Other non-metals.C) Both metals and

non-metals.D) Iron. - 🧠 ANSWER ✔✔C) Both metals and non-metals.


For normalizing, the steel is heated slightly higher than annealing, followed by air

cooling. This type of cooling process produces a grain structure of: (Multiple

choice)

Question 4 options:A) Cementite/pearlite.B) Fine ferrite/pearlite.C) Coarse

ferrite/pearlite.D) Fine austenite/pearlite. - 🧠 ANSWER ✔✔B) Fine ferrite/pearlite.


What is the result of hot-shortness in a metal? (Multiple choice)

Question 5 options:A) Loss of impact strength.B) Increased toughness.C) Loss of

ductility.D) Increased malleability. - 🧠 ANSWER ✔✔C) Loss of ductility.


Hot-rolling is carried out in what region? (Multiple choice)

Question 6 options:A) The austenite region.B) The pearlite regionC) The cementite

region.D) The ferrite region. - 🧠 ANSWER ✔✔A) The austenite region.

, 3


When thermal stress relief is completed, nondestructive testing is often postponed

for 48 hours to ensure that no delayed post-stress relief cracking occurred:

(True/False) - 🧠 ANSWER ✔✔false




When thermal stress relief is completed, nondestructive testing is often postponed

for 24 hours to ensure that no delayed post-stress relief cracking occurred

What are the three main components when charging a blast furnace? (Multiple

choice)

Question 9 options:A) Iron ore, nickel pellets, and limestone.B) Iron ore,

manganese, and cokeC) Iron ore, limestone, and coke.D) Iron ore, nickel pellets,

and coke. - 🧠 ANSWER ✔✔C) Iron ore, limestone, and coke.


The three major steel groups are carbon steels, low-alloy steels and: (Multiple

choice)

Question 10 options:A) Manganese steels.B) Alloy steelsC) Carbon-molybdenum

steels.D) Carbon-nitrate steels. - 🧠 ANSWER ✔✔B) Alloy steels


The grouping of steels referred to as high strength low alloy steels (HLSA)

typically exhibit the following attributes: (Multiple choice)




COPYRIGHT©PROFFKERRYMARTIN 2025/2026. YEAR PUBLISHED 2025. COMPANY REGISTRATION NUMBER: 619652435. TERMS OF USE.
PRIVACY STATEMENT. ALL RIGHTS RESERVED

, Question 11 options:A) A high carbon content, high strength, and a large grain

size.B) A high carbon content, high strength, and a fine grain size.C) A low carbon

content, high strength, and a fine grain size.D) A low carbon content, poor

toughness, and a large grain size. - 🧠 ANSWER ✔✔C) A low carbon content, high

strength, and a fine grain size.

The carbon content (%C) for structural steel plates falls in the range of: (Multiple

choice)

Question 12 options:A) 0.05% - 0.10%B) 0.15% - 0.30%C) 0.5% - 0.80%D)

1.70% - 2.50% - 🧠 ANSWER ✔✔check answer


Adding silicon to low-carbon steel decreases the steel's magnetic properties.

(True/False) - 🧠 ANSWER ✔✔false




it ends up having a high magnetic permeability

Which element contained in HSLA steels will improve resistance to atmospheric

corrosion? (Multiple choice)

Question 14 options:A) Copper.B) BoronC) Oxygen.D) Carbon. - 🧠 ANSWER

✔✔A) Copper.

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